REDEL P

REDEL P
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REDEL P

Product catalog summary
Overview: The document provides a comprehensive overview of the LEMO Group's REDEL series of plastic connectors, designed for demanding applications such as medical electronics and test and measurement. These connectors are known for their self-latching push-pull locking mechanism, modularity, and broad application reach.
Key Features:
  • Self-Latching Push-Pull Locking: Ensures secure connections resistant to vibration, shock, and pull.
  • Modular Range: Offers over 5000 connector configurations for various applications.
  • High-Quality Materials: Constructed with PSU or PEI plastic for durability and lightweight design.
  • Compliance: Meets ISO 11134 and IEC 60601-1 (3rd Edition) standards for medical safety and RoHS directive for hazardous substances.
  • Versatile Contact Options: Includes solder, crimp, print, and elbow print 90º contacts.
  • Color Coding: Available in various colors for easy identification and reduced setup errors.
Product Range:
  • Series P: Medical and industrial grade plastics with high density and modularity.
  • Series M: Compact, lightweight, and high vibration resistance, tested to IP68 and MIL-STD standards.
  • Series N: Designed for extreme conditions with high/low pressure, radiation, and corrosion resistance.
  • Specialties: Includes industry standards and special configurations.
  • Cables: Offers custom cable solutions with biocompatibility and high-flex options.
Technical Specifications:
  • Ingress Protection: Ranges from IP50 to IP66 depending on the model.
  • Temperature Range: PSU: -50°/ +150°C, PEI: -50°/ +170°C.
  • Contact Types: Multipole, hybrid, coaxial, fiber optic, and fluidic options available.
  • Connector Sizes: Accommodates cable diameters from 1.7 mm to 9.5 mm.
Safety and Compliance:
  • UL Recognition: REDEL connectors are recognized by Underwriters Laboratories.
  • CE Marking: Complies with European safety directives.
  • Product Safety Notice: Emphasizes the importance of following instructions and safety regulations to avoid hazardous situations.
Applications: The connectors are suitable for a wide range of markets including medical devices, test and measurement instruments, machinery, audio-video broadcast, telecommunications, and military applications.
Specifications: The document details the specifications for the REDEL 2P series connectors, supporting cable diameters up to 9.2 mm and accommodating up to 34 solder or crimp contacts. These connectors are made from PSU and PEI, offering durability and resistance to sterilization cycles. They feature gold-plated contacts for high durability and signal integrity, and are available in water-resistant options up to IP66.
Assembly Procedures:
  1. Strip the cable and tin the conductors.
  2. Slide the backshell onto the cable.
  3. Solder the conductors into contacts, ensuring no solder or flux contacts the cable insulation.
  4. Align and snap the backshell onto the plug.
  5. Use the LEMO extraction tool for contact removal if necessary.
Standards and Compliance: The connectors meet IEC 60601-1 (3rd Ed.) medical safety standards and are designed for high-voltage configurations. They are tested for endurance with over 1000 cycles for plugs and 5000 cycles for fixed sockets.
Recommendations: Isopropyl Alcohol is the only recommended chemical cleaner. Bend relief must be ordered separately.
Key Features: Intuitive keying system for easy blind mating. Color-coded plug and socket flange for compatibility confirmation. Available in various configurations including straight plugs, fixed sockets, and free sockets.
Technical Data: Working temperature range: PSU (-50/+150°C), PEI (-50/+170°C). Cable retention force: 150 N to 250 N. Contact configurations and part numbering systems are detailed for various models.
Additional Information: Fluidic models and disposable sockets are also available, with specific configurations and pressure ratings detailed in the document.
Specifications: The document outlines various configurations and specifications for connectors, including coaxial and fluidic contacts, high voltage and high density configurations, and specific part numbering systems. It highlights the use of potting type Epoxy or adhesive-lined heatshrink tubes for certain configurations to achieve necessary air clearance and creepage distances.
Procedures: Detailed assembly instructions are provided for both solder and crimp contacts. The document specifies the steps for stripping cables, soldering conductors, and assembling components like collet nuts and bend reliefs. It also includes recommendations for securing connector collet nuts using specific adhesives.
Standards and Recommendations: The document recommends using PEI material for optimal steam sterilization cycles and provides guidelines for selecting contact types based on volume and environmental conditions. It also advises on the use of specific potting resins for achieving required creepage and air clearance distances.
Key Data from Tables and Figures: The document includes tables detailing contact configurations, part numbers, and dimensions for various connector components. It specifies the number of contacts, cable diameters, and material options for different configurations. Additionally, it provides torque specifications for socket mounting nuts and assembly instructions for different contact configurations.
Critical Information: Each reference of the Redel 2P High voltage series is sold in sets of 20 pieces, including necessary polyimide tubes and potting rings. Individual references cannot be ordered separately. The document emphasizes the importance of using recommended materials and procedures to ensure the integrity and performance of the connectors.
Specifications and Components: The document provides detailed specifications for various components including positioners, extractors, crimping tools, spanners, and polishing tools. It lists part numbers for male and female contacts, coax contact types, and fibre optic contacts. All dimensions are provided in millimeters.
Assembly Instructions: Detailed assembly instructions are provided for soldering and crimping LV contacts. The process involves stripping the cable, tinning conductors, and securing the cable with a clamping sleeve. Specific torque values are given for tightening components.
Mechanical and Electrical Characteristics: The document outlines mechanical latching characteristics, contact resistance, and insulation resistance. It specifies test voltages and mechanical endurance, measured according to IEC standards.
Technical Tables: Tables provide data on American Wire Gauge (AWG) and wire gauges according to IEC-60228 standards. They include information on wire construction, maximum diameter, and section area.
Product Safety Notice: Safety instructions emphasize the importance of correct wiring, handling, and use of connectors to prevent hazards such as electric shock and fire. It highlights the need for trained personnel and proper tools during installation.
Disclaimers and Legal Notices: The document includes disclaimers regarding product improvements, liability, and compliance with safety regulations such as CE marking and California's Proposition 65.
Contact Information: LEMO SA's headquarters in Switzerland is listed with contact details for further inquiries.
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Catalog excerpts

REDEL P-1

Your medical preferred solution Plastic connectors

 Open the catalog to page 1
REDEL P-2

LEMO Solutions Portfolio Self-Latching Push-Pull locking Wide & modular range Broad application reach Indoor & outdoor Medical and Industrial grade plastics Device ergonomics Electrical safety High density & modularity Compact & miniature Lightweight & low-profile High vibration resistance IP68 & MIL-STD tested High/Low pressure Radiation & corrosion High Voltage Regulated environments Your configurable solution Your medical preferred solution Your optimised solution Your extreme solution • Industry standards • Special configurations • Historical products Your specialised solution Your unique...

 Open the catalog to page 2
REDEL P-4

Precision modular connectors to suit your application Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 40 subsidiaries and distributors. Over 5000 REDEL connectors The modular design of the REDEL range provides over 5000 connectors from ø 14 mm to ø 21 mm, capable of handling cable diameters up to 9.5 mm and up to 32 contacts. This vast portfolio enables you to select the...

 Open the catalog to page 4
REDEL P-5

REDEL connector range REDEL connectors are high-quality plastic Push-Pull connectors designed specifically for demanding applications such as medical electronics and test and measurement. These circular plastic connectors are engineered to provide exceptional performance in rigorous environments, with a design that is both ergonomic and robust—capable of withstanding numerous mating and unmating cycles without degradation. These connectors comply with ISO 11134 standards and IEC 60601-1 (3rd Edition) medical safety standards, ensuring reliability and safety in critical applications. REDEL offers...

 Open the catalog to page 5
REDEL P-7

Exploded view of the REDEL 1P Straight plug cable collet Straight plug with bend relief bend relief collet nut for a bend relief cable collet Note: the bend relief must be ordered separately. Fixed socket Free socket cable collet

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REDEL P-8

1P Series well proven connector of a small size to accomodate cable diameter up to 6.5 mm and allow up to 14 solder contacts. Top A quality lightweight and rugged materials have been chosen to optimize most applications. The contacts are gold-plated over copper and nickel to ensure at least 5000 mating/unmating cycles without significantly affecting the electrical characteristics. A keying system combined with colour coding can be incorporated on most connector models to assist in the prevention of mismating. Colour coding of the plug collet nut and socket flange will give an instant visual indication...

 Open the catalog to page 8
REDEL P-9

Part numbering system Variant Z = cable collet and nut for fitting a bend relief Collet nut colour table: (page 20) G = grey A = blue J = yellow Keying: (page 20) Contact configuration (page 19) Number of contacts: (page 19) Outershell: G = grey PSU N = black PSU B = white PSU (cable (cable (cable (cable Cable fixing type: C = cable collet Contact type: (page 20) A = male to solder C = male to crimp L = female to solder 2) Variant Z = cable collet and nut for fitting a bend relief Free socket N = black R = red V = green B = white Collet nut colour table3): (page 20) Model: (pages 8-18) G = grey...

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REDEL P-10

Fixed socket Straight plug Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg Working temperature range (PSU) Working temperature range (PEI) Endurance (latching) Straight plug, key (G) or keys (A, B, C, H and J), with cable collet Part Number PAG.M•.•GL.AC20G PAG.M•.•GL.AC39G PAG.M•.•GL.AC52G PAG.M•.•GL.AC65G Note: replace •.• by contact configuration (see page 19). ~45 Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PAG.M•.•GL.AC20GZ PAG.M•.•GL.AC39GZ...

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REDEL P-11

Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing Part Number Contact number of Solder Crimp contacts N a max N a Note: for PCB drilling pattern and panel hole see page 24. Contact number of Solder Crimp contacts N a max N a Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts (back panel mounting) Part Number Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts, with 90° contacts (back panel mounting) Note: for PCB drilling pattern and panel hole see page 24. Part Number Note: for PCB drilling pattern see page 25. Panel hole see page 24.

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REDEL P-12

Contact number of Solder Crimp contacts N a max N a Note: for PCB drilling pattern see page 24. Panel hole see page 24. Fixed socket, key (G) or keys (A, B or H), snap-on fixing Part Number Note: only with A, B or G keying (2 to 14 contacts) or H (8,10 or 14 contacts). The insulator is made of PEEK. Free socket, key (G) or keys (A, B, C, H and J), with cable collet Part Number PRG.M•.•GL.LC20G PRG.M•.•GL.LC39G PRG.M•.•GL.LC52G PRG.M•.•GL.LC65G Note: replace •.• by contact configuration (see page 19). Note: all dimensions are in millimeters Fixed socket, key (G) or keys (A, B, C, H and J), with...

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REDEL P-13

Free socket, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PRG.M•.•GL.LC20GZ PRG.M•.•GL.LC39GZ PRG.M•.•GL.LC52GZ PRG.M•.•GL.LC65GZ Note: replace •.• by contact configuration (see page 19). The bend relief must be ordered separately (see page 22). Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts and cable collet (back panel mounting) Part Number PTG.M•.•GL.LC20G PTG.M•.•GL.LC39G PTG.M•.•GL.LC52G PTG.M•.•GL.LC65G Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing and cable collet Part Number PDG.M•.•GL.LC20G PDG.M•.•GL.LC39G...

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REDEL P-14

Elbow socket models (IP50) PPG Elbow socket, key (G) or keys (A, B, C), for printed circuit Part Number Note: only available with G or A, B, C keying. The insulator is made of PSU. Outershell material is grey or black PSU. For PCB drilling, see page 25. It is possible to replace the 4 ground pins by 4 screws (M1.6) add an «S» to the end of the part number. (e.g.: PPG.M0.2GG.NS) Elbow socket, key (G) or keys (A, B, C), with two nuts, for printed circuit Part Number Note: all dimensions are in millimeters. For outershell in black PSU replace material code by «N». Note: only available with G or...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.