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R SERIES

R SERIES
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PLASTIC R SERIES CONNECTORS

Product safety notice PLEASE READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION. IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS SITUATIONS. 1. SHOCK AND FIRE HAZARD Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue (such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock. Mated components should never be disconnected while live as this may result in an...

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General Production Program Connectors Patch Panels Unipole from 2 to 150 Amps Coaxial 50 and 75 Ω Coaxial 50 Ω (NIM-CAMAC) Coaxial 50 Ω for frequency 12 GHz Multicoaxial 50 and 75 Ω Multipole from 2 to 66 contacts Multipole up to 106 contacts High Voltage 3, 5, 8, 10, 15, 30 and 50 kV cc Multi High Voltage 3, 5, and 10 kV cc Triaxial 50 and 75 Ω Quadrax Hybrid High Voltage (HV) + Low Voltage (LV) Hybrid Coax + LV Hybrid Triax + LV Thermocouple Multithermocouple Fiber optic singlemode Fiber optic multimode Hybrid fiber optic + LV Hybrid fiber optic + coax + LV Fluidic Multifluidic Hybrid...

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Keyed watertight = included in this catalog, Multi fluidic Hybrid FO+LV Fiber Optic Hybrid Triax+LV Hybrid Coax+LV Hybrid HV+LV Multi Coaxial High Voltage = available but not included in this catalog

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LEMO’s Push-Pull Self-Latching Connection System This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. The plug and the receptacle can be mated by simply pushing axially the outer shell of the plug. Pulling on the cable or any other component of the plug than the outer release sleeve cannot break the connection. The connector can be unmated by a single axial pull on the plug outer release sleeve. R Series Production...

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The R series is a rectangular connector with high pin density in a flat profile. It uses LEMO’s well proven Push-Pull latching system for a smooth, hassle free connection. The ergonomic and flat profile offers high panel density, in a wide choice of colors for excellent visual aesthetics. The R series is made of lightweight polyester resin Crastin® PBT from DupontTM. The high flexibility of its design enables various contact configuration, such as multipole, coaxial, high voltage and fluidic. R series connectors provide the following main features: – – – – plastic shell for lightweight yet...

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Part Numbering System Free receptacle Fixed receptacle Variant:Cable Group: (page 17) Insert configuration: (page 13-18) Housing color: (page 21) Part Number Example Straight plug with cable collet: FGG.1R.336.GLC92 = straight plug with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shell in gray PBT, PEEK insulator, male crimp contacts, collet for 9.2 mm maximum diameter cable. Free receptacle: PHG.1R.336.GLM92 = free receptacle with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shell in gray PBT, PEEK insulator, female crimp...

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Housing models FGG Straight plug, key (G) or key (A), with cable collet EGG Fixed receptacle, key (G) or key (A) with visible shell Reference Model P1 Panel cut-out page 26) EGG Fixed receptacle, key (G) or key (A) with visible shell and contacts for printed circuit Reference Model P1 Panel cut-out page 26)

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EBG Fixed receptacle, key (G) or key (A), with flange P2 Panel cut-out page 26 øG PHG Free receptacle, key (G) or key (A), with cable collet B PBG Fixed receptacle, key (G) or key (A), with flange and cable collet P2 Panel cut-out page 26 øG

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Alignment Key Alignment Key and Polarized Keying System R series connector model part numbers are composed of three letters. The LAST LETTER indicates the key position. Front view of a receptacle Contact type male male male male female female female female ● First choice alternative ● Special

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Crimp Contacts Contacts for plugs, free or fixed receptacles Contact type Contact type Male crimp (fig. 1)1) Male crimp (fig. 2)1) Male crimp (fig. 2)1) Female crimp (fig. 1)1) Dimension of crimp barrels Ref. contact type Female crimp (fig. 2)1) Female crimp (fig. 2)1) Female straight print Note: 1) there are two forms of crimp barrels. Please consult adjacent table for contact selection Contacts reference for plugs, free or fixed receptacles Reference Contact type Conductor Stranded C dimensions are detailed in the section on PCB drilling pattern. See page 26. for a given AWG, the diameter...

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Hybrid Overview Number of Hybrid Contact and Type 4 pneumatic/fluidic 5 bars max pressure 3mm tube diameter 4 high voltage 2.7 kV rms (test volt) 7.5 kV dc (test volt) 8 pneumatic/fluidic 5 bars max pressure 3 mm tube diameter 8 high voltage 2.7 kV rms (test volt) 7.5 kV dc (test volt)

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Insert configuration Multipole Print (elbow) Print (straight) Female crimp contacts Male crimp contacts Test voltage (kV rms)1) Contact-contact Crimp contact Contact type

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Hybrid High Voltage + Low Voltage Test voltage (kV rms)1) Contact-contact Plug/Receptacle includes HV contacts.

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Male FGG.0R.403.ZLME15 HV contact Contact HT Female EGG.0R.403.ZLCE15 HV contact Contact HT Typical Assembly of High Voltage Contact HV Contacts: Fit the HV sleeve onto the cable dielectric, check that all the HV conductor strands pass through the small hole. Crimp the contact using tool DPC.91.701.V fitted with positioner DCE.91.051.BVCM, set to position 3. Fit by turning the HV sub-assembly on the HV sleeve and push until it butts. The two insulators should be at the same level. Conductor Range Maximum Dielectric

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Hybrid Coax + Low Voltage Crimp contact Cable group Female coax contacts Male coax contacts Plug/Receptacle inludes Coax contacts.

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Male FGG.0R.250.ZLME28 Coax contact Contact coax Female EGG.0R.250.ZLCE28 Coax contact Contact coax Typical assembly of coax contact (Coax types—RG-174/U, RG-188 A/U, RG-316/U, LMR-100A, MULTIFLEX_86) = Cable Group 1 Coax contacts: Fit the crimp ferrule onto the cable. Crimp the central contact using tool DPC.91.701.V fitted with positioner DCE.91.050.RVCM, set to position 3. Fit by turning the coax sub-assembly on the central contact until the stop is reached, check that the central contact is in the correct position in relation to the sub-assembly (0.5 mm), fold back the cable screen,...

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