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high voltage single contact connectors Y, s, e and 05 series

high voltage single contact connectors Y, s, e and 05 series
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high voltage single contact connectors Y, s, e and 05 series

Product catalog summary
Overview
LEMO Group, founded in Switzerland in 1946, is a leading provider of circular Push-Pull connectors, offering over 75,000 modular connectors for applications in medical, telecommunications, and military sectors. Known for their self-latching system, LEMO connectors ensure secure connections resistant to vibration and shock.
Certifications and Compliance
LEMO connectors are UL recognized and comply with the RoHS directive, which restricts hazardous substances in Europe. CE marking applies to complete products, not individual connectors.
Product Features
LEMO connectors feature a self-latching system and are designed for high voltage applications, with the Y series offering operating voltages from 5 to 50 kV DC. They are made from high-grade materials like brass and PEEK, with chrome and nickel plating, and have an IP50 protection index when mated.
Series Overview
  • Y Series: High voltage applications with models featuring safety locking rings.
  • S Series: Watertight and vacuumtight models.
  • E Series: Similar to S series with additional configurations.
  • 05 Series: Various models and accessories.
Technical Characteristics
The HGP fixed socket is designed for nut fixing, available in watertight or vacuumtight models, compliant with IEC standards. Key specifications include endurance of over 1000 cycles, humidity resistance up to 95% at 60°C, and a temperature range of -20°C to +80°C.
Dimensions and Panel Cut-out
Detailed dimensions for panel cut-out and socket assembly are provided, including measurements for different series and types.
Insert Configuration
Configurations for high voltage single contact inserts are outlined, specifying test voltages, rated currents, and contact dimensions.
Contacts and Couplers
Details on contact types for plugs, free or fixed sockets, and couplers are provided, including references for male and female configurations.
Collets and Crimp Ferrules
Specifications for collets and crimp ferrules are given, detailing cable diameter ranges and types for different series.
Barrel Contact and Dielectric Diameter
Information on barrel contact and dielectric diameters is included, with references to sub-assembly part numbers and clamping details.
Watertight and Vacuumtight Models
Models are available with silicone or Viton® gaskets, depending on application requirements.
Accessories
Various accessories such as bend reliefs, heatshrink tubes, and crimping tools are listed with part numbers and material specifications.
Termination Instructions
Instructions for cable termination are provided, including stripping, crimping, and applying insulating lacquer.
Specifications and Procedures
1. Heatshrink Tube Installation: Position and shrink the tube on the HV contact insulator.
2. HV Contact Introduction: Insert and secure the HV contact into the connector shell.
3. Crimping: Slide and crimp the ferrule over the cable shield using the LEMO crimping tool.
Disclaimers and Safety Notices
LEMO emphasizes that product information may vary and is not binding. Users are responsible for their applications using LEMO components. LEMO disclaims liability for incidental or consequential damages.
Safety Instructions
1. Shock and Fire Hazard: Incorrect wiring or damaged components can cause short circuits and electric shock.
2. Handling: Inspect connectors for damage before installation.
3. Use: Connectors with exposed contacts should not be live.
4. Test and Operating Voltages: Adhere to standards for operating voltage.
5. CE Marking: Applies to complete products.
6. Product Improvements: LEMO reserves the right to modify products without notice.
7. Proposition 65 Warning: LEMO products are exempt from California's Proposition 65 warnings.
Contact Information
LEMO provides contact details for its headquarters in Switzerland and subsidiaries in various countries.
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Catalog excerpts

high voltage single contact connectors Y, s, e and 05 series-1

HIGH VOLTAGE SINGLE CONTACT CONNECTORS Y, S, E AND 05 SERIES

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high voltage single contact connectors Y, s, e and 05 series-2

Precision modular connectors to suit your application Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 40 subsidiaries and distributors. Over 75000 connectors The modular design of the LEMO range provides over 75000 connectors from miniature ø 3 mm to ø 50 mm, capable of handling cable diameters up to 30 mm and for up to 114 contacts. This vast portfolio enables you to select...

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high voltage single contact connectors Y, s, e and 05 series-3

LEMO high voltage connectors (single contact) LEMO’s High Voltage Y series connector have been designed in the 70’s for the CERN, European Organization for Nuclear Research, one of the largest and most respected centers for scientific research. All the series presented in this catalogue (S series, E series, Y series and 05 series) are Push-Pull connectors that offer reliable construction, made of high grade materials. The design of these product increases the creepage distance of the interconnection enabling to guarantee high voltage working conditions

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high voltage single contact connectors Y, s, e and 05 series-4

Y series (HV single contact) This family of single contact connectors are high voltage connectors designed for operating voltages ranging from 5 to 50 kV DC. They offer a great deal of security. The long housing permits a mechanical mating long before the contacts are engaged, thus ensuring safe mating. Furthermore, the socket in the series 3Y can be provided with a microswitch to prevent power from being turned on before the plug is mated. Models without safety locking ring 405-410 type Models (page 9) Straight plugs Fixed sockets 415-430 type Models (page 9) Straight plugs Fixed sockets Part...

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high voltage single contact connectors Y, s, e and 05 series-5

Requirements in the field of nuclear research have given LEMO the opportunity to design a new generation of high voltage unipole connector in this Y series. They are mainly characterized by their extremely favourable size/test voltage ratio. The use of insulating material such as PEEK and silicone rubber in a new design of insulators allows to propose connectors withstanding up to 52 kV DC in the 3Y series. Models with safety locking ring 416-425 type Models (page 13) Watertight or vacuumtight models (page 15) Straight plug Fixed sockets Fixed sockets 450 type Models (page 14) Straight plug Fixed...

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high voltage single contact connectors Y, s, e and 05 series-6

Technical characteristics Materials and treatments Component Thickness of surface treatment (µm) chrome nickel gold Cu Ni Cr Cu Ni Cu Ni Au Material (Standard) Outer shell, collet nut, conical nut Earthing crown Latch sleeve Special bronze/brass Locking washer Other metallic components Male contact Female contact Cu-Be or special steel without treatment PTFE, PEEK Silicone rubber (LSR) Silicone MQ/MVQ Characteristics Endurance Characteristics Test voltage Operating temperature Salt spray corrosion test Protection index (mated) Climatical category Notes: 1) with «F» silicone insulator. Teflon...

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high voltage single contact connectors Y, s, e and 05 series-7

Recommended cables Models Recommended cables Operating voltage Notes: Outer insulation cable diameter (mm) must be adapted to the inner silicone insulator diameter (mm).

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high voltage single contact connectors Y, s, e and 05 series-8

Part Numbering System Straight plug Variant Cable ø Cable fixing type: (p. 18) Fixed socket Model: (page 9) Series (page 9) Insert configuration: (p. 17) Housing: C = Chrome-plated brass N = Nickel-plated brass Note: 1) only for the plugs of the 1Y.416 and 3Y.425 series. Contact type: A = Male solder L = Female solder Insulator: F = Silicone (LSR)1) L = PEEK T = PTFE l First choice alternative l Special order alternative FFA.1Y.405.CTAC52 = straight plug with cable collet, 1Y series, high voltage type, 10.5 kV DC test voltage, chrome-plated brass housing, PTFE insulator, male solder contact,...

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high voltage single contact connectors Y, s, e and 05 series-9

Models without safety locking ring FFA.1Y Straight plug, cable collet Part number FFA.3Y Straight plug, cable collet Part number

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high voltage single contact connectors Y, s, e and 05 series-10

ERA.1Y Fixed socket, nut fixing Part number Panel cut-out ERA.3Y Fixed socket, nut fixing Cl L version Panel cut-out Part number Note: 1) Male contact version does not include extended Teflon® tube. Microswitch for fitting onto fixed socket

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high voltage single contact connectors Y, s, e and 05 series-11

ERY.1Y Fixed socket, screw fixing, visible shell Panel cut-out ERD.3Y Fixed socket with two nuts and microswitch (back panel mounting) Panel cut-out

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high voltage single contact connectors Y, s, e and 05 series-12

PSA.1Y Fixed socket, nut fixing, cable collet Part number Panel cut-out PSA.3Y Fixed socket, nut fixing, cable collet Panel cut-out

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high voltage single contact connectors Y, s, e and 05 series-13

Models with safety locking ring FFR Straight plug for cable crimping with bend relief and safety locking ring Part number Note: FFR.1Y.416.CFAE52R is delivered with red bend relief (page 18). Some specific model may accept larger dimensions. ERA Fixed socket, nut fixing Panel cut-out Part number Panel cut-out ERA Fixed socket, nut fixing, for non-screened cable Panel cut-out

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high voltage single contact connectors Y, s, e and 05 series-14

PEP Fixed socket, nut fixing, with cable clamp nut (back panel mounting) Panel cut-out Panel cut-out FFB.6Y Straight plug with cable collet and safety locking ring Part number ERA.6Y Fixed socket, nut fixing Panel cut-out

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high voltage single contact connectors Y, s, e and 05 series-15

Watertight or vacuumtight models HGP, EWB, VPP, VCP socket models allow the device on which they are fitted to reach a protection index of IP68 as per IEC 60529. They are fully compatible with plugs of the same series and are widely used for portable radios, military, laboratory equipment, aviation, research institutes, etc. Technical Characteristics Mechanical and Climatical Characteristics Temperature range Note: 1) only for vacuumtight models. Residual traces of grease used during (He) leak testing are on the o-ring. Please contact us for further details. Salt spray corrosion test Climatical...

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high voltage single contact connectors Y, s, e and 05 series-16

HGP Fixed socket, nut fixing, vacuumtight Panel cut-out VPP Fixed socket, nut fixing, with cable clamp nut, vacuumtight (back panel mounting) Panel cut-out Part number VCP.3Y Fixed socket, nut fixing, vacuumtight, for non-screened cable (back panel mounting) Panel cut-out

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high voltage single contact connectors Y, s, e and 05 series-17

Insert configuration Single High Voltage Cable sheath ø maxi (mm)1) Standard insulator material Reference Male solder contacts Contact gender for plug Female solder contacts Male solder contacts Female solder contacts Note: some specific model may accept larger dimensions, please contact us. test voltage Ue is measured according to IEC 60512-2 test 4a, in mated condition and at see level. creepage distance is measured in the mated condition. value for male contact plug mated with female contact socket.

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