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HIGH PRESSURE CONNECTORS

HIGH PRESSURE CONNECTORS
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HIGH PRESSURE CONNECTORS

Product catalog summary
Overview
The document outlines LEMO's high-pressure connectors, emphasizing their modular design, specifications, and diverse applications. LEMO, a pioneer in circular Push-Pull connectors since 1946, offers over 75,000 configurations for industries such as medical, military, and telecommunications.

Connector Specifications
LEMO connectors vary from 3 mm to 50 mm in diameter, accommodating cable diameters up to 30 mm and up to 114 contacts. They are UL recognized and RoHS compliant, ensuring safety and environmental standards.

Push-Pull Self-Latching System
This system facilitates easy and secure connections, providing resistance to vibration and shock, ideal for operations in confined spaces while maintaining connection integrity.

High-Pressure Connectors
The document describes the 03 series connectors, designed for high-pressure environments with a screw coupling system and O-ring sealing, suitable for aerospace and petroleum industries. Features include coaxial 50 Ω type, multipole contacts, and EMC shielding.

Technical Characteristics
Mechanical and climatic features include endurance of over 1000 cycles, a temperature range from -20°C to +200°C, and IP68 protection. Electrical characteristics ensure high insulation resistance and effective shielding.

Product Safety and Disclaimers
Users are advised to adhere to instructions and safety regulations to prevent hazards. LEMO disclaims liability for damages from product misuse.

Part Numbering System
The document details the part numbering system, explaining connector configurations including series, contact type, and sealing resin.

Applications and Models
Various models are tailored for specific applications, including vacuum-tight versions for enhanced protection. Detailed specifications for each model, including dimensions and cable compatibility, are provided.
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Catalog excerpts

HIGH PRESSURE CONNECTORS-1

HIGH PRESSURE CONNECTORS

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HIGH PRESSURE CONNECTORS-2

Precision modular connectors to suit your application Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 40 subsidiaries and distributors. Over 75000 connectors The modular design of the LEMO range provides over 75000 connectors from miniature ø 3 mm to ø 50 mm, capable of handling cable diameters up to 30 mm and for up to 114 contacts. This vast portfolio enables you to select...

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HIGH PRESSURE CONNECTORS-3

03 Series This series of connectors stems from the series 00 and has been specifically developed for applications where the connection must be guaranteed under very high pressure. The push-pull latching system has been replaced by a screw coupling system with watertightness maintained by compression of an O-ring in FPM (Viton®) according to the triangular shaped cavity principle. There are multiple application possibilities, from aerospace to the petroleum industry. After cable assembly, the rear part must be covered with an adhesive heatshrink boot in order to ensure watertightness on the cable...

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HIGH PRESSURE CONNECTORS-4

Part Numbering System Plug Free socket Variant: (page 10) Cable ø Collet type: C = cable collet E = crimping K = oversized cable collet Fixed socket V = vacuumtight Model: (page 3-8) Sealing epoxy resin: ® S = Stycast P = Araldite® Alignment key: (page 9) (only for multipole) Insert configuration: – Multipole (page 9) – Coax (page 9) FVG.03.302.CLAC27 = straight plug with key (G) and cable collet, 03 series, multipole type with 2 contacts, outer shell in chrome-plated brass, PEEK insulator, male solder contacts, C type collet for 2.7 mm diameter cable. PVG.03.302.CLLC27 = free socket with key...

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HIGH PRESSURE CONNECTORS-5

Models (multipole type) Technical Characteristics Mechanical and Climatical Electrical Value Resistance to hydrostatic pressure 2) Climatical category Salt spray corrosion test Protection index Note: 1) in order to perform correctly and withstand the pressure, cable assembly shall be made according to instruction we recommand. See page 12. 2) For mated plug and socket. 3) after humidity test: 21 days at 95% RH according to IEC 60068-2. Shell electrical continuity Shielding efficiency Note: after 5000 mating cycles and the salt spray test according to IEC 60512-6 test 11 f. 5) for chrome plated...

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HIGH PRESSURE CONNECTORS-6

Straight plug, key (G) for cable crimping 34.7 26.5 ø 11.8 Part number Note: l = insert configuration (page 9) Free socket, key (G) and cable collet Part number 36.7 Note: l = insert configuration (page 9) Free socket, key (G), cable collet and nut for fitting a bend relief Part number 41.5 Note: l = insert configuration (page 9). The bend relief must be ordered separately (page 10) Free socket, key (G) and oversize cable collet Part number 52.7 Note: l = insert configuration (page 9) Correspond to K type of collet. Also available with nut for fitting a bend relief.

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HIGH PRESSURE CONNECTORS-7

Vacuumtight models (multipole type) These sockets models allow the device on which they are fitted to reach a protection index of IP68 as per IEC 60529. They are fully compatible with plugs of the same series and are widely used for portable radios, military, laboratory equipment, aviation, etc. These models are identified by a letter «P» or «S» at the last but one character of the reference. The Stycast® sealant can be used over a larger temperature range than the Araldite® sealant. Vaccumtight models are identified by an additional letter «V» at the end of the part number (certificate on request)....

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HIGH PRESSURE CONNECTORS-8

Fixed socket, key (G), nut fixing, long shell Part number Sealing resin Panel cut-out (page 12) Note: l = insert configuration (page 9) Models (coaxial type) Technical Characteristics Mechanical and Climatical Characteristics Electrical Value Salt spray corrosion test Resistance to hydrostatic pressure 2) Climatical category Note: 1) in order to perform correctly and withstand the pressure, cable assembly shall be made according to instruction we recommand. See page 12. 2) for mated plug and socket. 3) after humidity test: 21 days at 95% RH according to IEC 60068-2. Protection index Shielding...

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HIGH PRESSURE CONNECTORS-9

Straight plug for cable crimping 35.3 Cable group Cable assembly (page 12) Straight plug with brazing ferrule 32.9 Cable assembly (page 12) Note: The shell of the connector is in stainless steel AISI 316L. Free socket and cable collet 36.7 Cable group Cable assembly (page 12) Note: Also available with nut for fitting a bend relief (page 10).

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HIGH PRESSURE CONNECTORS-10

Vacuumtight models (coaxial type) These sockets models allow the device on which they are fitted to reach a protection index of IP68 as per IEC 60529. They are fully compatible with plugs of the same series and are widely used for portable radios, military, laboratory equipment, aviation, etc. These models are identified by a letter «P» or «S» at the last but one character of the reference. The Stycast® sealant can be used over a larger temperature range than the Araldite® sealant. All these models are available in a watertight or vacuumtight version. Vaccumtight models are identified by an additional...

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HIGH PRESSURE CONNECTORS-11

HVW Free socket, for device overmolding, large shell M10x0.75 Note: Vacuumtightness is achieved after customer overmolding. Alignment Key Alignment Key and Polarized Keying System for Multipole Types Front view of a socket Nb of keys 03 series connector model part numbers are composed of three letters. The LAST LETTER indicates the key position and the contact type (male or female). Contact type Insert configuration Male solder contacts Female solder contacts Test voltage (kV rms)1) Contact-shell Test voltage (kV rms)1) Contact-contact Cable group Coaxial, multipole Note: www.lemo.com Test voltage...

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HIGH PRESSURE CONNECTORS-12

Latch sleeve + earthing crown Outer shell and collet nut Other metallic components Surf. treatment Surf. treatment Surf. treatment stainless steel Note: detailed characteristics of these materials and treatments are presented in the Unipole-Multipole catalogue. l First choice alternative l Special order alternative Contact type Male solder Male crimp Contact type Female solder Remarks For multipole or coaxial type sockets Variant Bend relief for models with collet (need to be ordered) Collet type Need to be ordered separately Collet type Need to be ordered separately Note: The «GMD» are thin...

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All LEMO catalogs and technical brochures

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  3. 0A Series

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  4. REDEL SP

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  5. 2G/2C SERIES

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  6. W SERIES

    24  Pages

  7. R SERIES

    32  Pages

  8. F Series

    48  Pages

  9. T SERIES

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  10. 3K.93C.Y Series

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  11. V SERIES

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  12. REDEL MP Series

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  13. C1 SeRieS

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  14. Serbal 3G

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  15. HD Z-LINK

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  16. Elbow plugs

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