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D Series

D Series
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D Series

Product catalog summary
Introduction
This document provides an overview of LEMO's D Series rugged push-pull connectors, designed for tactical communication in military, aerospace, security, and UAV applications. These connectors are compact, reliable, and meet MIL-STD-810 requirements for high performance in extreme environments.
Product Categories
  • OPTIMA: Compact connectors with high vibration resistance, featuring a patented latching ring, IP68 rating, and high corrosion resistance.
  • LEMO Push-Pull Self-Latching System: Offers secure connectivity with a push to connect and pull to disconnect mechanism, including a break-away option for emergencies.
  • Standard vs. Special Products: Standard products offer best availability, while special products cater to niche requirements with potentially higher prices and longer lead times.
Technical Specifications
The D Series connectors are designed for overmolding and include high-speed data transfer options, multipole combinations, and high-frequency coaxial solutions, tested to military standards for mission-critical applications.
Part Numbering System
Details the part numbering system for standard and other models, including series, model, alignment key, and insert configuration.
Safety and Disclaimers
Users should follow all instructions and safety regulations. LEMO disclaims liability for damages from misuse of its products.
Specifications
Outlines dimensions for connector models, including diameter, length, and thread size, and specifies materials like PEEK and Teflon for insulators.
Procedures
Describes the assembly process for connectors, including soldering and crimping techniques, and guidelines for potting and overmolding.
Standards and Recommendations
References industry standards like IEC 60512 and IPC-620, emphasizing eco-conscious manufacturing and adherence to ISO 9001 and AS9100 standards.
Key Features
Connectors offer high-speed data transfer capabilities, supporting protocols like USB 3.2 and IEEE 802.3, with rugged design for EMC and IP68 protection.
Applications
Suitable for high-speed data transfer and robust cable assemblies, with custom solutions and private labeling options available.
USB 2.0 – 0D.307 Configuration
  • Conductor Construction: Stranded tinned copper with various AWG sizes.
  • Screen: Tinned copper braid with 85% coverage.
  • Jacket/Colour: PUR, black.
  • Temperature Range: -40°C to +90°C.
  • Test Voltage: 600 V.
  • Compatibility: Compatible with NATO STANAG 4695 and 4851 standards.
  • Technical Performance: IP68 rated, 1,000 hours salt spray, 5,000 cycles.
Multipole – 0D.309 Configuration
  • Conductor Construction: Bare copper strand with AWG 28.
  • Screen: Tinned copper braid with 85% coverage.
  • Jacket/Colour: PUR, black.
  • Temperature Range: -40°C to +90°C.
  • Test Voltage: 300 V.
  • Technical Performance: IP68 rated, 1,000 hours salt spray, 5,000 cycles.
Accessories
Lists accessories like locking washers, hexagonal nuts, plug caps, with material specifications and dimensions.
Tooling
Includes spanners and tightening tools for different socket models, with part numbers and dimensions.
Technical Characteristics
  • Electrical Performance: Insulation resistance, dielectric withstanding voltage, contact resistance, and shielding effectiveness.
  • Mechanical Performance: Endurance, latching retention force, and bending endurance.
  • Environmental Performance: Operating temperature, thermal shock, moisture resistance, and ingress protection.
Materials and Treatments
Details materials used for components, including surface treatments like nickel and gold plating.
Specifications and Forces
  • Force Definitions: Average unmating force, pull force, and break-away force with axial pull on the cable.
  • Force Values for Series: Series DD, 0D, 1D, 2D, 3D with varying forces.
Safety and Handling Instructions
Includes shock and fire hazard warnings, handling instructions, and voltage safety guidelines.
Disclaimers
LEMO provides no specific warranty for merchantability or fitness for a particular purpose, and is not liable for incidental or consequential damages.
Contact Information
LEMO SA, Switzerland. Tel: +41 21 695 16 00, [email protected]
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Catalog excerpts

D Series-1

Your optimised solution Rugged Push-Pull connectors

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D Series-2

LEMO Solutions Portfolio Self-latching Push-Pull locking Wide & modular range Broad application reach Indoor & outdoor Medical and Industrial grade plastics Device ergonomics Electrical safety High density & modularity Compact & miniature Lightweight & low-profile High vibration resistance IP68 & MIL-STD tested High/Low pressure Radiation & corrosion High Voltage Regulated environments Your configurable solution Your medical preferred solution OPTIMA Your optimised solution SUPREME Your extreme solution • Industry standards • Special configurations • Historical products Your specialised solution...

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D Series-3

Understanding LEMO’s product selection benefits: Standard versus Special. LEMO has a +75 years history of developing custom connectivity solutions. Our very broad offering of models combined with our modular insert design results in a range of over 90’000 connector solutions. This vast product portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in the most demanding markets, including yours. In this product catalogue we have structured our product offering into two categories: • STANDARD products (in blue) – Most commonly used products for...

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D Series-4

Introduction This catalogue provides a complete description of the LEMO D series portfolio. D series connectors are very compact connectors with push-pull latching designed for tactical communication in military, aerospace, security and UAV applications. The D series is a COTS (Commercial Off-The-Shelf) product, that exceeds soldier battlefield MIL-STD-810 requirements. LEMO’s engagement for supplying innovative solutions which meet user’s highest expectations translates into product like D series being a highly reliable interconnect solution that helps our customers be successful in their critical...

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D Series-6

OPTIMA’s D Series Compact and miniature connector for extreme conditions OPTIMA D Series has been designed to meet the demands of modern miniature systems when failure is not an option. Engineered with a new patented latching ring, this connector is optimized for high vibration resistance and unparalleled reliability. Its lightweight, low-profile structure is combined with a stealth, non-reflective, conductive surface treatment, making it ideal for military and aerospace applications. Built to withstand most demanding requirements, Optima’s D Series has been tested according to military standards...

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D Series-7

LEMO Push-Pull self-latching system Discover the power of precision: LEMO Push-Pull self-latching connectors In today’s fast-paced world, reliability, speed, and precision are crucial for any high-performance application. That’s why engineers and innovators across industries trust LEMO’s Push-Pull self-latching connectors — the gold standard in secure and efficient connectivity. What is Push-Pull self-latching technology ? LEMO’s Push-Pull latching system ensures that your connectors lock securely in place with a simple push and are easily released with a gentle pull. This innovative design combines...

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D Series-8

D Series Standard models IP68 (mated and unmated) (page 8) Sockets Straight plug Free cable socket Configurations Multipole (page 10) High Speed (page 14) 7 Part section showing internal components Socket 1 outer shell 6 split insert carrier

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D Series-9

Part numbering systemStandard models part numbering systemPlug and free cable socket Model: (page 8) Insert configuration: (page 10) A = male solder L = female solder Anthracite nickel-plated brass FGR.0D.309.FLAE62Y = straight plug with key (R), 0D series, multipole type with 9 contacts, outer shell in anthracite nickel-plated brass, PEEK insulator, male solder contacts, overmolded collet for 6.2 mm diameter cable with break-away option for quick release. Socket Model: (page 8) Insert configuration: (page 10) L = female solder A = male solder N = female print D = male print Anthracite nickel-plated...

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D Series-10

Standard models FG* Straight plug, key (R or S, N), for overmolding HG* Socket, nut fixing, key (R or S, N) (front panel mounting) HX* Socket, nut fixing, key (R or S, N), for printed circuit (back panel mounting) Panel cut-out (page 25) PCB drilling pattern (page 26)

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D Series-11

Standard models Front view of a socket Note: 1) reverse gender on request.

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D Series-12

Multipole insert configuration Multipole Test voltage (kV DC) Contact-shell Test voltage (kV DC) Contact-contact Print (straight) Solder contact Contact type Female solder contacts Male solder contacts

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D Series-13

Multipole insert configuration Test voltage (kV DC) Contact-shell Test voltage (kV DC) Contact-contact Print (straight) Solder contact Contact type Female solder contacts Male solder contacts

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D Series-14

Multipole insert configuration Test voltage (kV DC) Contact-shell Test voltage (kV DC) Contact-contact Print (straight) Solder contact Contact type Female solder contacts Male solder contacts Mixed insert configuration Test voltage (kV DC)1) Contact-shell Contact type Number of contacts Female insert Male insert Test voltage (kV DC)1) Contact-contact Mixed multipole l Standard Note: 1) test voltage according to IEC 60512-2 test 4a. Altitude correction factor is given in IEC 60664-1 table A.2.2) the specified rated current can be applied simultaneously to all the contacts. It corresponds to an...

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D Series-16

Note: 1) see calculation method, caution and suggested standard on unipole-multipole catalogue. • Standard

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D Series-17

D Series offer connectors with coaxial and hybrid contacts which include coaxial and low voltage contact configurations, as well as multi-coaxial contact configurations. Socket Variant: Y = break-away FG* or PH* model: (page 8) HY* model: (see below) Series: (page 8 and below) Insert configuration: (page 16) Contact coax: C = male crimp M = female print Anthracite nickel-plated brass FGR.0D.250.FTCE30Y = straight plug with key (R), 0D series, coaxial type, outer shell in anthracite nickel-plated brass, Teflon insulator, male solder contacts, collet type E for 3.0 mm diameter cable with break-away...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.