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2G series connector - Unipole Multipole General Catalog

2G series connector - Unipole Multipole General Catalog
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2G series connector - Unipole Multipole General Catalog

Product catalog summary
Overview: This document provides a comprehensive description of LEMO's unipole and multipole connectors, detailing their specifications, configurations, and applications across various sectors such as medical, telecommunications, and military.
Connector Series: The catalogue is divided into several series, each designed for specific environmental conditions and applications:
  • B Series: Indoor use with keyed configurations, available in metal and plastic housing models, including watertight options.
  • K Series: Outdoor use with keyed configurations, offering watertight and vacuumtight models.
  • S Series: Indoor use with stepped inserts, available in metal and plastic housing models.
  • E Series: Outdoor use with stepped inserts, providing watertight and vacuumtight models.
  • L Series: Outdoor use with keyed and stepped inserts, including vacuumtight models.
  • G, C, D Series: Various indoor configurations, including hermaphroditic and quadrax types.
Selection Process: A three-step process is outlined for selecting the appropriate connector:
  1. Select the connector series based on environmental parameters such as indoor/outdoor use, temperature range, and ingress protection.
  2. Select the connector size using the cable wire's section or AWG to determine the optimal contact diameter.
  3. Complete the part number using the series, insulator configuration, and other specifications.
Technical Features: LEMO connectors feature a Push-Pull self-latching system for secure connections resistant to vibration and shock. They are UL recognized and conform to RoHS directives.
Applications: Suitable for medical devices, test and measurement instruments, machinery, audio-video broadcast, telecommunications, and military equipment.
Additional Information: Includes details on spare parts, accessories, tooling, panel cut-outs, and technical characteristics.
Ingress Protection (IP) Code Overview: The document outlines the IP code system as per IEC 60529, classifying the sealing effectiveness of electrical enclosures against foreign bodies and moisture.
Device Sealing Recommendations: For outdoor devices requiring IP66 or above, use watertight sockets from series B, S, E, K, or L.
Connector Selection and Specifications: Connector size selection depends on contact diameter and the number of contacts required.
Part Numbering System: Part numbers indicate the type, series, and configuration of connectors, including details like shell material and contact type.
Mechanical and Climatical Characteristics: Connectors are tested for endurance, humidity, temperature range, salt spray corrosion, and leakage rate according to IEC standards.
Materials and Treatment: Details the materials used in connectors, such as polyamide, brass, PEEK, and bronze, with surface treatments like nickel, chrome, and gold plating.
Key Features: K Series connectors are highlighted for their outdoor application suitability, featuring a push-pull latching system, watertight connection, multipole types, keying system for alignment, EMC shielding, and rugged housing.
Conclusion: The document serves as a comprehensive guide for selecting the appropriate connector model based on specific technical requirements and environmental conditions.
Specifications and Assembly Instructions: Provides detailed assembly instructions for various series of connectors, emphasizing the importance of following the assembly instructions available on the LEMO website for proper installation.
Safety and Handling Instructions: Outlines safety precautions, including the risks of shock and fire hazards due to incorrect wiring or damaged components.
Operating and Test Voltages: Guidelines for maximum admissible operating voltages are provided, influenced by national or international standards.
CE Marking and Product Improvements: Clarifies that CE Marking applies to complete products, not individual components like connectors.
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Catalog excerpts

2G series connector - Unipole Multipole General Catalog-1

UNIPOLE & MULTIPOLE CONNECTORS

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2G series connector - Unipole Multipole General Catalog-2

No reproduction or use without express permission of editorial or pictorial content, in any manner. LEMO reserve the right at all times to modify and improve specifications without any notification. Printed in Switzerland, 2010    © LEMO SA Pdf updated, June 20

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2G series connector - Unipole Multipole General Catalog-3

LEMO unipole and multipole connectors This catalogue gives the complete description of LEMO unipole and multipole type connectors. The LEMO manufacturing programme has been extended to almost 40 series divided into 7 product families with specific mating and environmental characteristics. Each series includes a wide variety of plug, socket, coupler and bridge plug models, available in contact configurations adapted to all round cables, including up to 106 conductors, and a maximum diameter of 30 mm. Watertight and vacuumtight models are also available. Since LEMO connectors are perfectly screened...

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2G series connector - Unipole Multipole General Catalog-4

Precision modular connectors to suit your application Since it’s creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 40 subsidiaries and distributors. Over 75’000 connectors The modular design of the LEMO range provides over 75’000 connectors from miniature ø 3 mm to ø 50 mm, capable of handling cable diameters up to 30 mm and for up to 106 contacts. This vast portfolio enables you to...

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2G series connector - Unipole Multipole General Catalog-5

• Step 1: Select connector series Select the appropriate LEMO connector series according to the environmental parameters that will affect your device or cable such as indoor, outdoor, temperature range, ingress protection of the mated connector and of your device. Use the table shown on page 4. • Step 2: Select connector size Use the section (mm2) or the AWG of your cable wire to select the optimal contact diameter (values vary between solder, crimp or print contact), see page 7. Use this optimal contact diameter to determine the right connector size as well as the insert configuration, see page...

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2G series connector - Unipole Multipole General Catalog-6

Note: 1) Mated connector. See ingress protection code page 5. 2) Your device. For selection of connectors for watertight and vacuumtight devices, see page 5.

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2G series connector - Unipole Multipole General Catalog-7

Definition of Ingress Protection (IP code) IEC 60529 outlines an international classification system for the sealing effectiveness of enclosures of electrical equipment against the intrusion into the equipment of foreign bodies (i.e. tools, dust, fingers) and moisture. This classification system utilizes the letters «IP» (Ingress Protection) followed by two digits. Degrees of protection - First digit The first digit of the IP code indicates the degree to which persons are protected against contact with moving parts and the degree that equipment is protected against solid foreign bodies intruding...

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2G series connector - Unipole Multipole General Catalog-8

Note: 1) L series not available in unipole version. 2) 2.0 is for 6S series, for 6E the values are 1.3 and 5.0.

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2G series connector - Unipole Multipole General Catalog-9

Verify the fitting to your wire Verify if the selected contact diameter (ø A) of the LEMO connector fits to your cable wire diameter (AWG number or max. available section). Contact Contact type Conductor Stranded AWG Section (mm2) min. L dimensions and C are detailed in the section on PCB drilling pattern. See page 156 and 159. L dimensions and C are detailed in the section on PCB drilling pattern. See page 157 and 160. Note: 1) contact retention force in the insulator (according to IEC 60512-8 test 15 a). 2) for 00 multipole series. 3) for S, E, 2C, 2G and 1D series. 4) for a given AWG, the...

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2G series connector - Unipole Multipole General Catalog-10

3) for these series the maximum cable diameter require models with oversized cable collet (type K).

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2G series connector - Unipole Multipole General Catalog-12

multipole types 2 to 64 contacts high packing density for space savings keying system («G» key standard) for connector alignment B series connectors provide the following main features: - security of the Push-Pull self-latching system - solder, crimp or print contacts (straight or elbow) - multiple key options to avoid cross mating of similar connectors - 360° screening for full EMC shielding. Metal housing models (page 12) Fixed plugs Straight plugs Fixed sockets Free sockets Fixed sockets Elbow socket models (page 22) Elbow sockets Fixed sockets Plastic housing models (page 24) Straight...

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2G series connector - Unipole Multipole General Catalog-13

Part Numbering System Plug Free socket D 62 Z Variant: (page 54) Cable ø: (page 52) Collet type: (page 52) Fixed socket Insert configuration: (page 45) Part Number Example Straight plug with cable collet: FGG.1B.306.CLAD62 = straight plug with key (G) and cable collet, 1B series, multipole type with 6 contacts, outer shell in chrome-plated brass, PEEK insulator, male solder contacts, D type collet for 6.0 mm diameter cable. Free socket: PHG.1B.306.CLLD62Z = free socket with key (G) and cable collet, 1B series, multipole type with 6 contacts, outer shell in chrome-plated brass, PEEK insulator,...

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2G series connector - Unipole Multipole General Catalog-14

Note: the various tests have been carried out with FGG and EGG connector Bairs, with chrome-plated brass shell and PEEK insulator. etailed electrical characteristics, as well as materials and treatment are presented in the chapter Technical Characteristics on page 171. FGG Straight plug, key (G) or keys (A...M and R), cable collet Reference Cable assembly (page 161) Note:1) the surface design of the 00 series is different. FGG Straight plug, key (G) or keys (A...M), cable collet and nut for fitting a bend relief 2) Reference Cable assembly (page 161) Note: 1) the surface design of the 00 series...

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2G series connector - Unipole Multipole General Catalog-15

FFG Straight plug, non-latching, key (G) or keys (A...M), cable collet | M1 | Cable assembly (page 161) Lmma FNG Straight plug, key (G) or keys (A...M and R), cable collet and lanyard release | M2 | Cable assembly (page 162)

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2G series connector - Unipole Multipole General Catalog-16

FIG Straight plug for remote handling, key (G) or keys (A...L and R), special alignment mark, knurled handling surface, cable collet Refe rence M1 Cable assembly (page 161) P9 Panel cut-out (page 152) Note:1) maximum length with crimp contacts FAG Fixed plug, non-latching, nut fixing, key (G) or keys (A...M and R) Refe rence P1 Panel cut-out (page 152) Note: 1 maximum length with crimp contacts. The 5B series is delivered without locking washer or tapered washer and with a round nut. Refe rence Cable assembly (page 161)

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