Manual feed

Manual feed
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Manual feed

Product catalog summary
Overview: This technical manual for Leitz Lexicon Edition 7 focuses on manual feed tools, detailing specifications, applications, and maintenance guidelines. It includes explanations of abbreviations, specifications for various cutter types, and guidelines for their application.
Abbreviations: The document begins with a list of abbreviations such as A for dimension A, CNC for Computerized Numerical Control, and HW for tungsten carbide.
Tool Specifications: Detailed specifications are provided for tools, including dimensions, materials, and design features. For example, grooving cutters are specified with parameters like diameter (D), cutting width (SB), and bore diameter (BO).
Applications: The manual outlines applications for different tools, specifying compatible machines like spindle moulders and CNC machining centers.
Tool Design and Features: Describes design features such as HW or DP tips for abrasive materials and the DFC concept for optimized chip clearance. Adjustable tools with spacers for varying cutting widths are also covered.
Recommended Values: Provides recommended tooth feed rates (fz) for different materials, with specific values for along and across the grain.
Tables and Diagrams: Includes tables with technical data for cutter models, specifying dimensions, RPM ranges, and part numbers. Diagrams illustrate tool assembly and application scenarios.
Troubleshooting and Maintenance: Addresses signs of wear and provides guidance on maintaining tool performance. An enquiry/order form for special tools is included.
Conclusion: This manual serves as a comprehensive guide for selecting and using Leitz manual feed tools, providing essential specifications, application guidelines, and maintenance tips.
Jointing and Bevelling Cutterheads: Suitable for machines like spindle moulders and edgebanding machines, effective on softwood, hardwood, and limited use on MDF and chipboard. Features adjustable knife holders and changeable tungsten carbide turnblades.
HeliCut and WhisperCut Cutterheads: HeliCut is adjustable for tear-free edges, while WhisperCut features diamond cutting edges for noise reduction.
Glue Joint Cutterheads: Designed for precise glue joint profiles, compatible with spindle moulders, suitable for softwood, hardwood, and veneered panel materials.
Profiling Cutterheads: Used for profiling in craft and industry, with multi-blade tools for high performance and surface quality.
Door Rebate Cutterhead Sets: For external door profiles, suitable for spindle moulders, effective on softwood and hardwood.
Profile Cutterhead Profi lCut Q Overview: Designed for door casing and linings, suitable for various materials, with adjustable rebate and spare parts available.
Specifications: Detailed specifications for profile cutterheads, designed with changeable knives and lightweight construction, coated for enhanced performance.
Procedures: Outlines manual feed process, emphasizing surface quality and knife marks, with troubleshooting tips.
Recommendations: Advises using original Leitz profile knives and limitors, with guidelines for adjusting feed speed and teeth number.
Spare Parts and Accessories: Lists spare knives, clamping wedges, screws, and keys for each cutterhead model.
Surface Errors and Solutions: Discusses surface errors and solutions, including adjusting RPM and feed speed.
Cutting Edge Wear and Maintenance: Addresses wear to cutting edges, recommending regular cleaning and sharpening.
Manual Feed and Tool Specifications: Provides details on manual feed operations and tool specifications.
Enquiry/Order Form for Special Tools: Outlines a form for ordering special tools, ensuring accurate customization.
Product and ID Index: Provides an alphabetical index of products and an ID index for easy reference.
Key to Pictograms: Includes a key to pictograms explaining symbols related to tool features.
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Catalog excerpts

Manual feed-1

Manual feed Version 2 Leitz Lexicon Edition 7

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Manual feed-2

dimension A cutting thickness (radial) cutting depth (axial) dimension panel raising length panel raising depth working length number of knives anti sound (low noise design) LH = left hand rotation metric thread minimum order quantity multi-purpose steel, coated thickness of knife revolutions per minute (RPM) morse taper metres per minute metres per second CNC = Computerized Numerical Control RPM maximum permissible RPM position of hub thickness of hub zero height cutting length pinhole dimensions grooving depth diameter cutting circle diameter zero diameter outside Diameter diameter of shoulder...

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Manual feed-3

4. Manual feed 4.1 Grooving 2 4.1.3 Profile cutters - pitch pockets 11 4.2 Jointing, rebating and bevelling 4.2.1 Jointing and rebating cutters 4.2.2 Jointing and copy shaping cutterheads 4.2.3 Rebating cutterheads 4.2.4 Bevelling cutterheads 4.3 Longitudinal, width and mitre joints 4.3.1 Glue joint cutterheads 4.3.2 Mitre joint cutterheads 4.4 Profiling 4.4.1 Door rebate - cutterhead sets 4.4.2 Door lining cuttersets 4.4.3 Radius profile cutterheads 4.4.4 Profile and counter profile cutterheads 4.4.5 Panel raising profile cutterheads 4.4.6 Common profiles 4.4.7 Multi-prupose profile cutterheads...

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Manual feed-4

4.1 Grooving leitz Application Workpiece material To produce different groove widths, manual or mechanical feed, along or across the grain. Softwood and hardwood, glulam, chipboard and fibre materials, uncoated, veneered, plastic and paper coated. Plastics and foams. Machines Portable machines, spindle moulders, moulders, double-end tenoners, machining centres, edgebanding machines etc. Type of feed Manual feed: Application only against feed. Mechanical feed: Application with or against feed, for minimum tear out, use with feed necessary. Tipped tools: With HW or DP. DP tips suitable for abrasive...

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Manual feed-5

4.1 Grooving 4.1.1 Grooving cutters leitz Grooving cutters for manual feed Application: For grooving with (MEC) or against feed (MAN). Machine: Spindle moulders, moulders and double-end tenoners. Workpiece material: Solid wood; uncoated, coated and veneered wood derived materials. Technical information: Tool body design with round, closed shape. Groove cutter for MEC, see section Panel Processing. For spacers TR 100 0 used as a set, see section Knives and Spare Parts. Scheme: Set assembly for lock corner joint • available ex stock □ available at short notice Instruction manual visit www.leitz.org...

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Manual feed-6

4.1 Grooving 4.1.1 Grooving cutters leitz Grooving cutter - lamello joints Application: For grooving lamello joints and for cutting grooves for corner joints and longitudinal joints (e.g. picture frames, furniture doors). Machine: Portable power tools - grooving cutters (e.g. Lamello etc.). Workpiece material: Solid wood; uncoated, coated and veneered wood derived materials. Technical information: Tool body design with round, closed shape. Spare knives: Part-no. BEZ QAL VE ID Spare parts: Part-no. BEZ ABM ID Lamello - Longitudinal/corner joint • available ex stock □ available at short notice...

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Manual feed-7

4.1 Grooving 4.1.1 Grooving cutters leitz Tbo Grooving cutter Lamello® Clamex® P-System® Application: For grooving lamello joints and for cutting grooves for corner joints and longitudinal joints. Machine: Portable power tools - grooving cutters (e.g. Lamello etc.) and for use on CNC machining centres. Workpiece material: Solid wood; uncoated, coated and veneered wood derived materials. Technical information: Tool body design with round, closed shape. DP tipped for Clamex P - connector WK 100 3 DP, WK 103 2 DP D SB BO NLA Z QAL n ZF DRI ID Suitable arbors see section Clamping Systems. Drills...

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Manual feed-8

4.1 Grooving 4.1.1 Grooving cutters leitz Grooving cutterset, adjustable with spacers Application: For cutting different groove widths. Machine: Spindle moulders, moulders, edgebanding machines and stationary routers with/without CNC control, double-end tenoners. Workpiece material: Solid wood along grain and across grain; uncoated, coated and veneered wood derived materials in top layer and middle layer. Technical information: Adjustment of cutting widths with spacers (adjustment 0.10 mm). 2 part with spurs; SB 1.8 - 23.5 mm SF 501 1 01 D SB BO BOmax Z V NT n ID Grooving cutterset with 1 additional...

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Manual feed-9

4.1 Grooving 4.1.1 Grooving cutters Grooving cutterset, adjustable with spacers Application: For cutting different groove widths. 2 part design. Machine: Spindle moulders, moulders, edgebanding machines and double-end tenoners. Workpiece material: Uncoated, coated and veneered wood derived materials. Technical information: Adjustment of cutting width with spacers (adjustment 0.10 mm). Diamaster PRO design. Tip height 3.0 mm. 2 part; Diamaster PRO; SB 5.0 - 9.5 mm SF 501 1 DP D SB BO BOmax NT mm mm mm mm mm 180 5.0 - 9.5 30 50 25 Application examples of grooving in the middle layer available ex...

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Manual feed-10

4.1 Grooving 4.1.2 Grooving cutterheads leitz Grooving cutterhead set adjustable with spacers Application: For cutting different groove widths. Machine: Spindle moulders, moulders, edgebanding machines and stationary routers with/without CNC control, double-end tenoners. Workpiece material: Solid wood along grain and across grain; uncoated, coated and veneered wood derived materials in top layer and middle layer. Technical information: Adjustment of cutting widths with spacers (adjustment 0.10 mm). Extension parts SB 3.8 mm WW 200 1 NN D SB BO BOmax Z n ID Each extension part increases the cutting...

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Manual feed-11

4.1 Grooving 4.1.2 Grooving cutterheads leitz Grooving cutterhead set adjustable with spacers Application: For cutting different groove widths. Machine: Spindle moulders, moulders, edgebanding machines and stationary routers with/without CNC control, double-end tenoners. Workpiece material: Solid wood along grain and across grain; uncoated, coated and veneered wood derived materials. Technical information: Adjustment of cutting widths with spacers (adj. range 0.1 mm). Multi part design. Extension part SW 501 1, WW 200 1 NN D SB BO BOmax Z n ID Grooving cutterhead set, 2 part design Spare knives:...

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