Leistritz Film Extrusion

Leistritz Film Extrusion

Leistritz Film Extrusion

Product catalog summary
Advantages of Twin Screw Extruders:
  • Higher product quality due to reduced polymer degradation and optimal adaptation to processing tasks.
  • Independent setting of throughput and torque parameters for better control.
  • Facilitated formulation changes due to self-cleaning effect.
  • Improved homogenization and incorporation of diverse materials.
  • Efficient processing of film shreds and production waste.
  • Enhanced degassing performance and temperature control.
Direct Extrusion Process:
  • Combines multiple process steps for economical production.
  • Eliminates need for pelletizing and melting, saving energy and costs.
  • Allows for flexible formulation changes and space-saving production.
Product Diversity and Applications:
  • Calender films offer high production speeds and homogeneity.
  • PET films are used in packaging and technical applications, with options for recycled materials.
  • Biaxially oriented films provide high-performance packaging solutions.
  • Battery separator films are crucial for safe energy storage applications.
Special Features and Technology:
  • Longitudinal compensation system absorbs thermal expansion without additional energy.
  • Control units ensure optimal interaction of material feeding and extrusion processes.
ZSE MAXX Series:
  • Offers a range of twin screw extruders with high torque and scalability.
  • Supports throughputs of up to 15 t/h, facilitating large-scale production.
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Catalog excerpts

Leistritz Film Extrusion-1

FILM EXTRUSION Extruders and extrusion lines

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Leistritz Film Extrusion-2

DIRECT EXTRUSION PRODUCT DIVERSITY Twin screw extruders - the energy-efficient melting machine Standard compounding process (multi-stage): raw material ➔ film flat film Direct extrusion (single-stage): raw material ➔ film Energy savings of up to 40% possible (depending on the process) compounder flat film Direct extrusion or inline-compounding facilitates the production of extruded parts in a very economical way by merging various process steps. The stage after the compounding step is shaping. Here the extrudate is processed to semi-finished products. Typical examples of this process are the...

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Leistritz Film Extrusion-3

CALENDER FILM Processing recycled and virgin material For the production of calender films, the pellets are first melted in the extruder. A wide slot die then directs the melt onto a calender stack. Compared with using a single screw, this process enables high production speeds and a good homogeneity of the film. The polymers processed in this way include virtually all materials that can be processed thermoplastically. A film thickness of 150 µm or more is possible. Example of a PET film extrusion line with main components in the extrusion process and more by eliminating entire process steps...

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Leistritz Film Extrusion-4

BIAXIALLY ORIENTED FILMS BOPA High-performance films for packaging and technical applications These films are extruded through a wide slot die onto a large rotating roll - a so-called chill roll - and are then biaxially stretched, i.e. the film is stretched in both longitudinal and transverse direction. Thereby, its properties (firmness, barrier function, transparency) can exactly be determined. After extrusion, the melt is cooled down quickly in order to either remain in the amorphous phase or attain a fine-crystalline state, depending on the Just like PET, polyamide is hygroscopic - this special...

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Leistritz Film Extrusion-5

90° Diverter on a frame The 90° diverter can be installed subsequent to the material discharge adapter. This enables optimal adaptation to the spatial requirements and direct access to the chill roll. The screws can be removed easily. SPECIAL FEATURES Additional extras for film production Longitudinal compensation system Control unit Extruders and extruder components expand when heated. As a result, the extruder length changes, which leads to stresses in the downstream equipment. Leistritz has developed the perfect solution for you! The longitudinal compensation system absorbs the thermal expansion...

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Leistritz Film Extrusion-6

ZSE MAXX SERIES FOR FILM APPLICATION The system for maXXimum possibilities ^ M aXx ZSE MAXX series is the largest twin screw extruder range with continuous OD/ID and high torque, which enormously facilitates upscaling from small machines to large production plants. Extrusion Technology

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Leistritz Film Extrusion-7

Leistritz Advanced Technologies Corp., Somerville, NJ Headquarters Leistritz Extrusionstechnik GmbH, Nuremberg Leistritz Machinery (Taicang) Co., Ltd. Taicang Leistritz Italia Estrusione, Leistritz France Extrusion, Leistritz SEA Pte Ltd., Castellanza Ceyzeriat Singapore ^ Leistritz Extrusionstechnik GmbH | MarkgrafenstraBe 36-39 | 90459 Nuremberg | Germany T +49 911 4306-0 | [email protected] www.leistritz.com LEX-5 en 10/19 0,5' fl

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.