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Grove Gear IronMan E Series Brochure

Grove Gear IronMan E Series Brochure
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Grove Gear IronMan E Series Brochure

Product catalog summary
Overview: The Grove Gear IronMan e Series is a high-efficiency, right-angle gear reducer designed to enhance torque density, reduce inventory, and improve efficiency. It utilizes modified helical-bevel technology to achieve 90% efficiency and offers up to 60% more torque than typical worm gear reducers.
Specifications: The e Series can replace 10 typical worm gear reducer center distances with just four models, significantly reducing inventory. It supports various plug-in shafts and mounting accessories, allowing for numerous style combinations.
Efficiency and Cost Savings: Operating at 90% efficiency, the e Series significantly reduces energy costs, with an example showing annual energy cost savings of $270 and energy savings of 2,704 kW-hrs compared to traditional worm drives.
Design and Features: The e Series features a compact design with tapered roller bearings for high load capacities, robust output shafts, and multiple venting options. It is factory-filled with premium Mobil Glygoyle 460 lubricant and uses precision mounting surfaces for flexibility.
Model Selection: Detailed tables are provided for selecting the appropriate e Series model based on output RPM and input motor horsepower, including maximum ratings for various models (18HE, 24HE, 33HE, 43HE) and available bore codes.
Accessories and Customization: The e Series offers interchangeable bases and accessory kits for easy retrofit to larger center distance worm reducers. Shaft kits are available for solid output shaft requirements.
Cross Reference: The e Series is designed to be a dimensional and functional replacement for most worm reducer brands, providing a quick reference guide for compatibility.
Additional Specifications: The document provides detailed specifications and dimensions for various styles of Grove Gear reducers, including BM, BMQ, H, HM, and HMQ. It includes information on both hollow and solid output shaft models, as well as NEMA dimensions and motor mounting specifications.
Dimensions: Detailed dimensions are provided for each reducer size, including measurements for input and output shafts, bore diameters, and keyway specifications. The document also includes NEMA frame dimensions for motor mounting.
Key Features: The document emphasizes the efficiency and inventory benefits of using Grove Gear products, highlighting their power and adaptability to various applications.
Contact Information: Grove Gear is located in Union Grove, Wisconsin, with contact details provided for further inquiries.
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Catalog excerpts

Grove Gear IronMan E Series Brochure-1

More Power. Less Inventory. Higher Efficiency. Patent Pending IronMan e Series High Efficiency Gear Reducers

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Grove Gear IronMan E Series Brochure-2

The Grove Gear IronMan E Series is a high efficiency, right angle gear reducer designed for increased torque density, reduced inventory and improved efficiency. By utilizing modified helical-bevel technology, the E Series is able to operate at 90% efficiency and can provide up to 60% higher torque than a typical worm gear reducer. Through various accessories and modular components, the E Series recreates the critical dimensions of a standard worm gearbox and provides the opportunity to reduce inventory. More Power 60% more torque than a typical worm gear reducer Opportunity to downsize motor...

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Grove Gear IronMan E Series Brochure-3

More Power The Grove Gear IronMan E Series offers more torque density than a typical worm reducer in the same mounting footprint. It allows for motor and gear reducer downsizing opportunities. Less Inventory With this modular design, 10 typical worm gear center distances can be replaced with just four E Series units. Plug-in shafts and mounting accessories create hundreds of style combinations. By utilizing these modular features, the E Series can be used as a drop in replacement to worm gear reducers. www.grovegear.com 3

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Grove Gear IronMan E Series Brochure-4

The Grove Gear IronMan E Series Gear Reducer yields 90% operating efficiency and meets the increasing demand for high efficiency products in industrial applications. This revolutionary product utilizes modified helical-bevel technology to provide superior efficiency with the same dimensional footprint as worm gear reducers. The compact design is an ideal alternative to traditional high efficiency units. Placing greater attention on the efficiency of the entire power transmission system can reduce energy costs while boosting productivity reliability and profitability. Typical operating example,...

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Grove Gear IronMan E Series Brochure-5

Premium Features Precision mounting surfaces and extra threaded bolt holes on top and bottom for flexibility and to accept a wide range of stock mounting accessories. Oversized positively-retained high speed input shaft bearing for higher shock load capacity, shaft alignment and seal life. Ideal for frequent starting and reversing applications. Push-off holes drilled and tapped into flange for quick motor removal on quill input styles (56 & 140TC frames). Premium Grade 5 zinc-plated heattreated bolts used throughout. Factory filled with premium Mobil Glygoyle 460 polyalkalene glycol (PAG) lubricant....

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Grove Gear IronMan E Series Brochure-8

Selection - Accessories 2 3 4 Add Accessory Kit Add “B” Interchange Base Base P/N CB21HE CB23HE CB26HE CB30HE CB32HE CB38HE CB42HE CB52HE CB60HE Interchange to Traditional Worm Center Distance 2.06" 2.38" 2.62" 3.00" 3.25" 3.75" 4.25" 5.25" 6.00" Add Output Shaft Single Output P/N S185040 S185041 S185042 S185000 S185001 S185002 S185003 S185020 S185021 S185022 S185030 S185031 S185032 Double Output P/N Shaft Length (in) S185043 4.31 S185044 4.69 S185045 5.14 S185004 5.14 S185005 5.63 S185006 6.75 S185007 7.06 S185023 7.06 S185024 7.75 S185025 8.12 S185033 8.12 S185034 9.06 S185035 10.00 (if replacing...

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Grove Gear IronMan E Series Brochure-12

7131G-SK/2-12/2.5k/TG Printed on 10% Recycled Paper UNION GROVE, WISCONSIN 53182 u.s.a. tel (262) 878-1221 • FAX (262) 878-1968 www.grovegear.com • [email protected] Grove Gear/Electra-Gear is a trademark of Regal Beloit Corporation. Specifications and prices subject to change without notice.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.