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Lee IMH 6mm Short Betaplug

Lee IMH 6mm Short Betaplug

Lee IMH 6mm Short Betaplug

Product catalog summary
Product Overview
The Lee Company's 6mm Short Betaplug® is a pre-assembled, tapered expansion plug designed to seal fluid passages in metal and plastic housings without threads, sealants, or O-rings. Its unique design ensures a leak-tight seal and retention by controlled expansion during installation.
Specifications
  • Rated Pressure: 35 Bar (500 psi)
  • Material: 6061 Aluminum
  • Maximum Temperature Rating: 135°C (275°F)
Design Advantages
  • One-piece design for reliable installation
  • Controlled expansion prevents cracking of brittle materials
  • No extra machining required
Installation Details
The installation hole should have a taper angle of 4.3° with a tolerance of ±0.3°. The Short Betaplug should be installed below the surface of the housing for optimal performance. Coatings or surface treatments in the installation area are not recommended.
Installation Procedure
The Short Betaplug is inserted narrow end first into the tapered hole. The pin is driven into the plug using a Lee Company Installation/Staking Tool until it is below flush. The tool ensures proper alignment and reduces friction with a wax coating on the pin.
Installation Force
The force required depends on the boss material and geometry. For A380 die-cast aluminum, the typical installation force is 4.9 kN (1,100 lbf).
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Catalog excerpts

Lee IMH 6mm Short Betaplug-1

LEE IMH 6mm Short Betaplug ® The Lee Company’s new 6mm Short Betaplug® is the latest addition to our Short Betaplug product line. The 6mm Short Betaplug is a pre-assembled, tapered expansion plug specifically engineered to seal fluid passages leak-tight in metal and plastic housings, without the use of threads, sealants, or O-rings. The unique, tapered design of the Short Betaplug features controlled expansion during installation that causes the lands and grooves on the O.D. of the plug body to bite into the wall of the fluid passage, creating a leak-tight seal and assuring retention. The tapered design also eliminates the tight manufacturing tolerances and extra machining necessary with cylindrical expansion devices or threaded plugs, and allows engineers to minimize the wall thickness required around the plug, even for brittle housing materials. design – Facilitates reliable automated or manual installation ■ Controlled expansion – Ensures consistent performance – Eliminates cracking of brittle materials ■ No threads or sealants required – Designed to seal for life – No extra machining necessary ACTUAL SIZE As Installed 6mm Short Betaplug Maximum Passage Diameter All dimensions in millimeters, except where noted. Known Boss Stress Conventional, cylindrical shaped expansion plugs require additional expansion for the clearance between the plug O.D. and the installation hole. The matching tapers of the Betaplug and its installation hole create a perfect fit, eliminating the need for additional expansion. Since the Betaplug's expansion is precisely controlled by the size of the tapered pin, the amount of expansion and any resulting boss stress is completely predictable. pressures may be higher depending on specific application requirements. Contact your Lee Sales Engineer for higher pressure requirements. The Lee Company – IMH Group, 82 Pequot Park, Westbrook, CT 06498 Tel: 860-399-6281 • Technical Info.: 860-399-7037 Fax: Order Entry: 860-399-7058 www.leeimh.com

 Open the catalog to page 1
Lee IMH 6mm Short Betaplug-2

industrial microhydraulics LEE IMH 6mm Short Betaplug®INSTALLATION HOLE The installation hole for the 6mm Short Betaplug has an included taper angle, Beta, of 4.3°, which matches the tapered outside diameter of the Short Betaplug. This included draft angle of 4.3° is very easy to achieve with a core pin in a die-cast or molded part, or to machine using a tapered tool. A tolerance of ±0.3° on the taper angle of 4.3° is specified to guarantee that the Short Betaplug’s rated performance is achieved. If the taper angles are out of tolerance, the plug will either wedge first at the top or at the bottom,...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.