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18mm Short Betaplug

18mm Short Betaplug

18mm Short Betaplug

Product catalog summary
Introduction
The document introduces the 18mm Short Betaplug® by The Lee Company's Industrial Micro-Hydraulics Group. This product is a pre-assembled, one-piece, tapered expansion plug designed to seal fluid passages in metal and plastic housings without threads, sealants, or O-rings.

Specifications
- Rated Pressure: 35 Bar (500 psi)
- Material: 6061 Aluminum
- Maximum Temperature Rating: 135°C (275°F)
- Part Number: PLBA1804610S

Design and Advantages
The Short Betaplug features a unique tapered design that ensures controlled expansion during installation, creating a leak-tight seal. This design eliminates the need for tight manufacturing tolerances and extra machining, allowing for minimal wall thickness even in brittle materials.

Performance
The controlled expansion ensures consistent performance and eliminates cracking in brittle materials. The one-piece design facilitates reliable automated or manual installation without the need for threads or sealants.

Installation
The installation hole has a taper angle of 4.5°, matching the plug's tapered diameter. A tolerance of ±0.5° is specified to ensure rated performance. The plug should be installed below the housing surface for optimal performance. Coatings or surface treatments in the installation area are not recommended.

Installation Procedure
The Short Betaplug is inserted narrow end first into the tapered hole. The pin is driven into the plug using a Lee Company Installation/Staking Tool until it is below flush. The tool ensures proper alignment and reduces friction with a wax coating on the pin.

Installation Force
The required force depends on the boss material and geometry. For A380 die-cast aluminum, the typical installation force is 8.8 kN (1,980 lbf.).

Tools and Parts
- Installation/Staking Tool Part Number: PLBT0160901S
- Tapered Reamer Part Number: PLBT1800012S
See more

Catalog excerpts

18mm Short Betaplug-1

LEE IMH 18mm Short Betaplug ® The Lee Company’s Industrial MicroHydraulics Group (IMH) introduces the latest addition to our Short Betaplug® product line. The new 18mm Short Betaplug is a pre-assembled, onepiece, tapered expansion plug specifically engineered to seal fluid passages in metal and plastic housings leak-tight, for life, without the use of threads, sealants, or O-rings. With the release of this new size plug, the IMH Group continues to expand the depth of the Short Betaplug product line. The unique, tapered design of the Short Betaplug features controlled expansion during installation that causes the lands and grooves on the O.D. of the plug body to bite into the wall of the fluid passage, creating a leak-tight seal and assuring retention. The tapered design also eliminates the tight manufacturing tolerances and extra machining necessary with cylindrical expansion devices or threaded plugs, and allows engineers to minimize the wall thickness required around the plug, even for brittle housing materials. Controlled Expansion - Ensures Consistent Performance - Eliminates Cracking of Brittle Materials ■ One-Piece Design - Facilitates Reliable Automated or Manual Installation ACTUAL SIZE No Threads or Sealants Required - Reliable Seal for Life - No Extra Machining Necessary (As Installed) Maximum Passage Diameter GAGE LENGTH PLUG All dimensions in millimeters, except where noted. Lee Betaplug Advantage Conventional, cylindrical shaped expansion plugs require additional expansion for the clearance between the plug O.D. and the installation hole. The matching tapers of the Betaplug and its installation hole create a perfect fit, eliminating the need for additional Known Boss Stress expansion. Since the Betaplug’s expansion is precisely controlled by the size of the tapered pin, the amount of expansion and any resulting boss stress is completely predictable. pressures may be higher depending on specific application requirements. Contact your Lee Sales Engineer for higher pressure requirements. The Lee Company – IMH Group, 82 Pequot Park, Westbrook, CT 06498 Tel: 860-399-6281 • eMail: [email protected] Fax: Order Entry: 860-399-7058 / Technical Info.: 860-399-7037 www.leeimh.com

 Open the catalog to page 1
18mm Short Betaplug-2

industrial microhydraulics The installation hole for the 18mm Short Betaplug has an included taper angle, Beta, of 4.5°, which matches the tapered outside diameter of the Short Betaplug. This included draft angle of 4.5° is very easy to achieve with a core pin in a die-cast or molded part, or to machine using a tapered tool. A tolerance of ±0.5° on the taper angle of 4.5° is specified to guarantee that the Short Betaplug’s rated performance is achieved. If the taper angles are out of tolerance, the plug will either wedge first at the top or at the bottom, reducing sealing burst pressure. Tapered...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.