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Droplet Separators

Droplet Separators
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Droplet Separators

Product catalog summary
Introduction
Lechler provides customized droplet separators for various industrial applications, focusing on environmental pollution reduction and gas-washing installations. These separators are crucial for operations requiring high-performance systems to capture fine droplets due to stringent environmental regulations.
Design and Functionality
Lechler's droplet separators are engineered with an in-depth understanding of droplet behavior in gas flows. They utilize advanced measurement techniques to ensure high performance and minimal pressure loss, operating on the principle of inertia with primary and secondary separation stages.
Types of Droplet Separators
  • Horizontal Gas Flow: The LTH 100 and LTH 600 series are designed for horizontal gas flows, featuring vertical baffle vanes and phase separation chambers. The LTH 100 is versatile for waste gas treatment, while the LTH 600 series is suitable for high-temperature and corrosion-resistant applications.
  • Vertical Gas Flow: The LTV 271, LTV 300, and LTV 400 series cater to vertical gas flows, known for robust construction and high separation efficiency. The LTV 271 is cost-effective with standardized construction, while the LTV 300 and LTV 400 offer superior performance with specialized profile geometries.
Applications and Customization
Lechler offers droplet separators in various configurations, including complete housing units, frame units, and sectional designs for easy installation. They are used in industries such as pulp and paper, chemical, and waste gas treatment, providing flexibility and high performance.
Conclusion
Lechler's droplet separators are essential for modern industrial processes, offering reliable and efficient solutions for droplet separation. They provide customizable options and proven performance, meeting diverse application demands while complying with environmental regulations.
Overview
The document details Lechler's droplet separators, focusing on the LTV 400 model and related products. These separators are designed for high separation capacities, especially in environments with high solid particle contents, such as flue-gas desulphurization plants.
Specifications and Features
The LTV 400 is available in plastic and stainless steel, designed for optimal space utilization, high effectiveness, and ease of cleaning. Lechler offers various separator profiles, including models like LTH 200, LTH 400, LTH 500, LTV 203, and LTV 900.
Customization and Materials
Lechler provides customized solutions based on project specifications, using standard elements from their construction system. Separators can be made from various materials, including different grades of stainless steel and plastics like PP, GRP, and PVDF.
Aerosol Separators
For extremely fine droplets, Lechler offers aerosol separators combining fibre pack agglomerators with vane-type separators, available for both horizontal and vertical gas flows, ensuring high separation efficiencies.
Maintenance and Cleaning
Lechler recommends installing a cleaning system with full-cone nozzles for cyclic washing of droplet separators to maintain efficiency and prevent encrustation.
Contact Information
The document concludes with contact details for Lechler's headquarters and sales offices worldwide, highlighting their global presence and support.
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Catalog excerpts

Droplet Separators-1

ENGINEERING YOUR SPRAY SOLUTION Droplet Separators

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Droplet Separators-2

Droplet separators from Lechler – Made-to-measure solutions Lechler droplet separators. Vital elements in many processing operations. Lechler droplet separators. Made-to-measure for your application. Droplet separators have long played a vital role in many process operations and in gas washing plants. They become even more important now through the imposition of ever more stringent environmental protection regulations that necessitate a drastic reduction in the pollutants carried by the gases leaving gas-washing plants. Working closely with plant operators and with scientific institutes, Lechler...

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Droplet Separators-3

Lechler measurement engineering – The basis for the reliable function of droplet separators It is necessary to the design and planning of droplet separators to have a thorough understanding of the function and performance of the various separation system as well as a good understanding of the process in which the droplet separator will be incorporated. It is of great importance when designing a droplet separator to have an understanding of how droplets are generated and of how they are transported in a flow of gas. We can honestly say that we know as much or more in this respect than any other,...

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Droplet Separators-4

Lechler vane-type separators work on the physical principle of inertia, and separation is thus effected in two stages: ■ Primary separation and ■ Secondary separation Primary separation A flow of gas, laden with droplets, flows through a band of curved and specially formed baffle vanes. Forces of inertia act upon the droplets while these are subject to directional flow changes in the baffle vanes. These forces divert the droplets from the original gas flow. The geometry of the baffle vanes, the nature of the gas and of the fluid, and the size and initial locations of a particular droplet, determine whether...

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Droplet Separators-5

The functional principle – Vertical or horizontal gas flow Droplet separators with vertical gas flow In vane-type droplet separators with a vertical gas flow the baffle vanes are arranged horizontally or at a slight angle to the horizontal. Since the gas flows upwards in the opposite direction, it is necessary for the baffle vanes to be designed so that certain regions are bypassed by the gas flow. Thus zones are provided in which the droplets can be collected without interaction with the gas. These zones also provide a secure diversion of the collected liquid from the surface of the vanes. This...

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Droplet Separators-6

Lechler droplet separator for horizontal gas flow Type LTH 100 The LTH 100 is well proven with its many sided application and combination capabilities. The plastic sinusoidally corrugated profile plate with protruding phase separation chambers, reaches a high separation performance over a wide gas flow velocity spectrum. Minimal pressure loss, high hydraulic separation capacity, and a low fouling tendency make the LTH 100 a universally installable, decades proven, drop separator system, especially in the waste gases treatment area. We deliver the LTH 100 to you in many different configurations:...

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Droplet Separators-7

The type series LTH 600 includes four, exclusively stainless steel profile geometry's. From type LTH 601 to the LTH 604, in each series is an increasing number of separation effective inversions of the gas flow. Through these graduations and the variable distances between the separation profiles, you can achieve the best possible fine tuning to meet the specific demands for your operations. The most widely used profile shape, the LTH 603 with 3 phase separation chambers, shows it superiority through its high hydraulic separation capacity. It attains a high degree of separation and is also suitable...

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Droplet Separators-8

Lechler droplet separator for vertical gas flow Type LTV 271 The LTV 271 is a proven, well-known separator system made of plastic. The characteristic guidance channels, which are integrated in the separation profile assures the proper drainage of the separated liquid. The LTV 271 has a wide field of uses; in the waste gas treatment, as a fine separator in flue-gas desulphurization plants, in evaporators and columns or in exhaust air systems the LTV 271 is convincing through its problem free handling and the simple adaptability to the constructional situation where it is to be installed. Large...

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Droplet Separators-9

Lechler droplet separator for vertical gas flow Type LTV 300 The LTV 300 is characterized by its superior separating performance even the finest droplets and an extremely high separating capacity. Through the special profile geometry, there are small "drain off channels”, which, when they are installed in an angled position from 15°-60°, assure the removal of the separated fluids out of the flow stream. The LTV 300, made of plastic or stainless steel, finds usage in the waste gas treatment, in evaporators, in process gas cleaning and LTV 300 in plastic, standard construction LTV 300.30.B, for...

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Droplet Separators-10

Lechler droplet separator for vertical gas flow Type LTV 400 The LTV 400 is an universal separator system made of plastic or stainless steel. Many years of separator technology experience have flown into the LTV 400. Through intensive development and optimizations in the profile contours, the LTV 400 achieves high separation values, even without the additional drain off aids for the separated fluids. The resulting smooth profile has a very low fouling tendency and is easy to clean. The LTV 400 is particularly flexible in its application possibilities because of its variable package lengths and...

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Droplet Separators-11

A large variety of profiles for horizontal and vertical gas flow Lechler has a large diversity in many different separator profiles. We have therewith the optimal possibility to solve your just as diverse problems. Over and beyond the already shown systems on the previous pages, we would like to show you a few other of our proven profiles, a few of which can be seen here in the pictures. For example the LTV 110.33.B, which has proven itself for coarse separation in flue-gas desulphurization plants. Other types which can be ordered and delivered with short notice, are the models: n LTH 200 n LTH...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.