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INTERNATIONAL CRANES AND SPECIALIZED TRANSPORT

INTERNATIONAL CRANES AND SPECIALIZED TRANSPORT

INTERNATIONAL CRANES AND SPECIALIZED TRANSPORT

Product catalog summary
Introduction to Fleet Angles: The article discusses the importance of fleet angles in wire rope spooling systems. The fleet angle is crucial for ensuring maximum rope life and smooth operations. It is defined as the angle between the rope and the drum flange, influencing the rope's behavior and service life.
Optimal Fleet Angle: The ideal fleet angle should be between 0.25 and 1.25 degrees, although this can vary based on rope construction. This range is recommended by Lebus International Engineers, who have extensive experience in multi-layer spooling systems.
Adjusting Fleet Angles: The fleet angle can be adjusted by changing the distance between the first sheave and the drum. A ratio of 23:1 (distance to drum width) is suggested for optimal results. However, space constraints in certain installations, like mountain cable car systems, may prevent achieving the ideal angle.
Fleet Angle Compensator: This device automatically adjusts the fleet angle by oscillating the sheave as the rope moves. It requires specific conditions, such as a minimum contact angle and tension, to function effectively. The compensator offers advantages like no mechanical connection to the drum and minimal maintenance.
Level Winders: These devices guide the rope along the drum and can be mechanical or driven by hydraulic/electrical systems. Mechanical level winders are preferred for simplicity and reliability. They require specific setup conditions and offer controlled spooling even with slack in the line.
Simple Solutions: A "kicker plate" can be used to correct minor fleet angle issues by guiding the rope back into position. Alternatively, reducing the drum width can help maintain proper spooling if moving the fixed sheave is not feasible.
Conclusion: Proper management of fleet angles is essential for safe and efficient wire rope operations. Various solutions, from mechanical devices to simple adjustments, can be employed to achieve optimal spooling conditions.
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Catalog excerpts

INTERNATIONAL CRANES AND SPECIALIZED TRANSPORT-1

JANUARY 2013 www.craneworld.com A KHL Group publication Official magazine CHINA ■ TRAINING AND CERTIFICATION ■ RENTAL SURVEY ■ WIRE ROPE

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INTERNATIONAL CRANES AND SPECIALIZED TRANSPORT-2

WIRE ROPE The correct fleet angle is vital to help give maximum rope life and smooth, safe spooling operation Fixing fleet angles You may know the importance of fleet angles, but do you know the best ways to correct them? CRIS SEIDENATHER, managing director of Lebus International Engineers, explains how hen spooling wire rope onto a drum, it is necessary for the rope to come onto the drum at a very slight angle, just enough to encourage each wrap to sit tidily next to the previous wrap, and for each layer to ride cleanly onto the layer beneath. In fact, apart from the design of the drum itself,...

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INTERNATIONAL CRANES AND SPECIALIZED TRANSPORT-3

WIRE ROPE spooling devices are available. One is a fleet angle compensator, which is driven automatically by the rope tension. The other is a level winder that is mechanically driven. Both offer a solution to guide the cable along the drum between flanges, but each has its advantages and disadvantages. Fleet angle compensator The fleet angle compensator (FAC) is driven by the movement of the wire rope as it goes through the crossover sections of the drum. As the rope winds or unwinds, the FAC shaft slowly oscillates, allowing its sheave to slide back and forth across the shaft to maintain an...

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INTERNATIONAL CRANES AND SPECIALIZED TRANSPORT-4

WIRE ROPE a main shaft (the lead screw) with helical screw grooving along which the rope feeder travels. The rope feeder housing includes two vertical roller bars and one horizontal roller or, alternatively, a wire rope sheave. The lateral movement of the housing is generated by a chain drive sprocket ratio between drum and lead screw, as shown in the image. The automatic level winder fitted is designed signed and engineered to be compatible with the grooving on the drum. Perfect, controlled ntrolled spooling is guaranteed regardless of the number of layers and slight changes in es wire rope...

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