Operating instructions Stepless holding brake (SHB) Sizes 5.0 - 5.3 Safety brake for profile rail guides Issue date 2017-09 © LEANTECHNIK AG 1

2.1 Safety and information symbols 5 2.5 Required protective measures by the user 6 2.6 Dimensioning of further machine elements 6 3.1 The following standards, guidelines and regulations have been applied 7 4.1 Scope of delivery / delivery condition 8 6.3 Reasonably foreseeable misuse 16 6.5.1 Calculation example (dynamic braking) 17

9 Switching condition monitoring 23 10.1 Brake test (before commissioning) 24 10.2 Brake test (static) 24 10.2.1 (Static) brake test 24 10.3 Brake test (during operation) 24 10.3.1 Regular function check (static) 24 11 Maintenance / Inspection / Switching frequency

Please read and follow the operating instructions carefully! Non-observance may lead to malfunctions or failure of the brake and associated damage. These operating instructions are an integral part of the brake delivery. Always keep the operating instructions easily accessible near the brake. 1.1 Definitions of terms

2 Safety 2.1 Safety and information symbols Symbol Signal word Meaning Serious personal injury and damage to property can occur: • If the brake is used improperly. • If the brake has been changed or modified. • If the relevant STANDARDS of safety or installation conditions are not observed. 2.2.1 Personnel requirements To avoid personal injury and damage to property only qualified and trained persons are allowed to work on the components. They must be sufficiently familiar with their design, transport, installation, commissioning, maintenance and disposal in accordance with the relevant standards...

Stepless holding brakes (SHB) are intended for use in machines and systems and may only be used for the purpose ordered and confirmed. Use outside the respective technical specifications is considered incorrect. Before mounting, the brake must be checked for proper condition (visual inspection). Not considered to be proper: Stepless holding brakes (SHB) are used for holding and decelerating on profile rails. Stepless holding brakes (SHB) prevent unintentional falling or crashing of gravity-loaded axles. • Not suitable for use in potentially explosive atmospheres • External damage • Outer oiling...

3 Legal provisions 3. Legal provisions 3.1 The following standards, guidelines and regulations have been applied (also to be observed during installation and operation) EN ISO 4414 General rules and safety requirements for pneumatic systems and their components The warranty conditions correspond to the conditions of sale and purchase of Leantechnik AG (www.leantechnik.com) Defects must be reported to Leantechnik AG immediately after discovery. EN ISO 12100 Safety of machinery - General principles of design Risk assessment and risk reduction EN ISO 13849-1 Safety of machinery - Safety-related...

4 Product description 4 Product description 4.1 Scope of delivery / delivery condition • The stepless holding brake (SHB) is assembled ready for installation. • The stepless holding brake (SHB) is set to the specified nominal holding force. • Observe the type plate • The scope of delivery and delivery condition must be confirmed immediately after receipt of the shipment. LEANTECHNIK does not assume any warranty for defect claims asserted after this time. Report transport damage to the supplier immediately. Incompleteness of the delivery and recognisable defects must be reported immediately at...

Technical data The indicated values are guideline values which have been determined in test facilities. The suitability for the intended application must be determined, if necessary, by independent testing. When designing the brakes, the installation situations, permissible friction work and braking distances as well as ambient conditions must be carefully checked and coordinated. • Mounting and connection dimensions at the place of use must be matched to the size of the brake. • The use of the brake under extreme environmental conditions or outdoors with direct contact with weather influences...

5 Technical data 5.1.7 SHB1 short version K Position für Transportsicherung position of transportation lock Bremse nie ohne Führungsschiene betreiben. Das Betätigen der Bremse ohne Führungsschiene führt zu Beschädigung Never operate the brake without a guide rail. Activation of the brake without a guide rail will cause damage Anbauflansch kundenseitig Transportsicherung (rote Schraubenkopf) nur im druckbeaufschlagten Zustand entfernen! Bremse nur mit Führungsschiene schliessen! Transportation lock (red bot head) Erforderliche min. Dic des kundenseitigen Anbauflansches ( Sta remove only when pressurised!...

Article number SHB1 short version 20 bar version 6 bar version 3) Minimum holding force when the brake is depressurised and when the profile rail is dry or wetted with mineral oil 4) With a switching frequency of >200,000, a reduction in the nominal holding force of 20% must be expected

5 Technical data 5.1.7 SHB2 long version K Position für Transportsicherung position of transportation lock Bremse nie ohne Führungsschiene betreiben. Das Betätigen der Bremse ohne Führungsschiene führt zu Beschädigung Never operate the brake without a guide rail. Activation of the brake without a guide rail will cause damage Anbauflansch kundenseitig Induktiver Sensor Fa.Balluff Transportsicherung (rote Schraubenkopf) nur im druckbeaufschlagten Zustand entfernen! Bremse nur mit Führungsschiene schliessen! Transportation lock (red bot head) Erforderliche min. Dicke des kundenseitigen Anbauflansches...

3) Minimum holding force when the brake is depressurised and when the profile rail is dry or wetted with mineral oil 4) With a switching frequency of >200,000, a reduction in the nominal holding force of 20% must be expected

5 Technical data 5.1.7 Pressure Booster Eingangsdruck max. Ausgangsdruck max Übersetzungsverhältn Anschluss Eingangsdru Anschluss Ausgangsdru