Handbook of Assembly and Commissioning of the Mechanical Arrest System (ASS)
23Pages

lifgo® & lean SL® 5.0 – 5.3 Mechanical arrest system Assembly instructions LEANTECHNIK AG Year of manufacture: 2012 / Datum: 17.12.2012 / Version: 00 CE coordinator: Lukas Piofczyk / Editor: Martin Siemann www.leantechnik.co

3 Technical data (data sheet) 4.1 General information on component operation 1 4.2 Choice of personnel and qualifications 1 4.3 Transporting the mechanical arrest system 1 4.4 Storing the mechanical arrest system 1 4.5 Installing the mechanical arrest system 1 4.8 End-of-life, decommissioning, disposal 1 5 Transport and lifting instructions 5.2 Adjacent machine parts 1

6.2.1 Gearbox moves the lift load 19 6.2.2 Gear rack moves the lift load 19 7.4 Lubrication and maintenance points 21 10 List of documents and drawings 22 11 Troubleshooting and fault correction

1 Rules 1.1 Introduction These instructions describe the installation, operation and maintenance of the mechanical arrest system for lifgo®, lifgo® linear and lean SL® units of sizes 5.0, 5.1 and 5.3. The mechanical arrest system is a mechanism designed to prevent the uncontrolled descent of components, elements in components or heavy weights and also to prevent the unwanted application of forces. These instructions contain important details relating to the mechanical arrest system. To ensure the long-term, trouble-free operation of the system, it is essential that the instructions set out...

As an exception to the General Terms and Conditions (GTC), the manufacturer’s warranty issued by the company LEANTECHNIK AG runs for 2 years. = see separate documentation: ‘GTC’ > The warranty for spare parts runs for 12 months following first usage of the parts and for a maximum of 24 months following delivery. When replacing parts or performing repairs, only use original LEANTECHNIK AG spare parts since no guarantee can be given of the perfect material quality, correct dimensioning and correct machining of parts from other sources. Any modifications or conversions made without the...

LEANTECHNIK AG Im Lipperfeld 7 c ■ D - 46047 Oberhausen Telefon ..49 (0) 208 ■ 495 25 - 0 Telefax ..49 (0) 208 ■ 495 25 -18 E-Mail info@leantechnik.com Declaration of incorporation In accordance with the EU Machinery Directive 2006/42/EC, Annex II B: Name of manufacturer LEANTECHNIK AG Adress Im Lipperfeld 7c 46047 Oberhausen Germany We declare herewith that the partly completed machine designated below complies with the EU Machinery Directive 2004/42/EC and subsequent amendments through to its interfaces: Designation / type: Mechanical arrest system (ASS) for lifgo®, lifgo® linear, lean...

The LEANTECHNIK AG scope of delivery comprises the following items: ■ Mechanical arrest system ■ Pneumatic system ■ Proximity cylinder ■ Assembly drawing ■ Operating instructions in English ■ Assembly and acceptance at LEANTECHNIK AG The scope of delivery does not include: ■ Electrical controller ■ Operator controls ■ Safety-relevant connections / overall concept ■ Final installation ■ Test run ■ Commissioning ■ Lubricating oils and greases ■ Preparation and provision of pneumatic and electrical supplies 1.9 Symbols used 2. Information sign (A Important installation, safety, and functional...

2.1 Intended use The mechanical arrest system is a mechanism design to prevent the uncontrolled descent of systems, system components or heavy weights and also to prevent the unwanted application of forces and is attached to / installed in gear racks. It may only be used to protect systems / machines / equipment against falling or sudden collapse during inspections or in the event of repair work. The mechanical arrest system may only be used together with lifgo®, lifgo® linear or lean SL®. All other uses and functions are prohibited! Caution! Divergent uses, even if only in part, of...

3 Technical data (data sheet) 3 Technical data (data sheet) 3.1 Dimension sheet Schmierbohrung für Lifgo und lean SL Ritzel/Zahnstange Steckanschluss für Luftschlauch Näherungsschalter Gewicht - lifgo Gewicht - lifgo linear Gewicht - lean SL

Mechanical arrest system (ASS) for lifgo® Lube hole for pinion/gear rack Dowel hole For gear rack protection Plug-in connector for air hose Proximity switch Weight lifgo® Weight lifgo® linear 3 Technical data (data sheet) 0 8,2 through I_1012 18,6 3.3 Load capability Load-bearing capacity: at least 5 times the safety provided by gears

4.1 General information on component operation The safety instructions apply to all component lifecycle phases. These include transportation, installation, commissioning, service life, maintenance, troubleshooting and decommissioning. All specialist personnel responsible for the component must read the operating and maintenance manual. The manual must be available at all times. The personnel must read and understand the manual. The operating and maintenance manual must be kept in good condition. Damaged, lost or illegible pages must be replaced immediately. All sequences and specifications...

· The use of spare parts not supplied by LEANTECHNIK AG invalidates the component warranty since we do not accept any liability for such spare parts. · Lubricant oils, detergents, preservatives and acids must be collected and disposed of in accordance with the applicable legislation. · The use of spare parts not supplied by LEANTACHNIK AG is not permitted since we have not inspected these parts and they may therefore have a negative influence on the reliability of the product. · Keep clothing, hands and other parts of the body away from moving parts, e.g. rollers, drums, belts, levers etc.!...

· If the component has been modified compared to its original design · If the component has been used or maintained in ways contrary to those set out in these instructions. · If the component has been operated or maintained by untrained or unauthorized personnel. The machine and component manufacturer cannot be held liable for damage to property or personal injury in the following cases: 4.2 Choice of personnel and qualifications Persons Specially trained Instructed personnel operating personnel Activity (lifecycle phase) Instructed personnel with specialist training (mechanics / electrical...