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LCI Lecithin Drying
1 /21Pages

LCI Lecithin Drying

LCI Lecithin Drying
1 /21Pages

Catalog excerpts

LCI Lecithin Drying-1

Innovations in Continuous Lecithin Drying

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LCI Lecithin Drying-2

Capacity • Up to 1980, most evaporators sold were for Soybean plants processing 500-1200 short tons/day. • This = 225-500 kg/hr dry Gums. • This = 2-6M2 Evaporators

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LCI Lecithin Drying-3

History Capacity • Non-GMO applications use up to 10 M2 Evaporators • Latin American applications use up to 26 M2 Evaporator

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LCI Lecithin Drying-4

Moisture Contents • Wet Gums are normally 30-50% Water. • Dry Gums requirements were <1% prior to 2000. • Current requirements are <0.5% and often <0.2%.

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LCI Lecithin Drying-5

GMO • GMO applications were normal until 2000. • Non-GMO are normally smaller capacities. • Non-GMO applications are often from non-soy oilseeds, such as sunflower. • Special evaporator specifications are required for Sunflower.

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LCI Lecithin Drying-6

Evaporator Orientation • Most are vertical, but some are horizontal. • Vertical-Lowest Heat History • Horizontal-Potentially lower moisture in single stage • Future R&D-Side by side testing.

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LCI Lecithin Drying-9

What is Thin Film Evaporation? • Thin-Film Evaporation separates water from Dry Gums/Oil using: • Indirect heat transfer • Mechanical agitation of a thin product film • Vacuum

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LCI Lecithin Drying-10

What is Thin Film Evaporation? • Short residence time • Open low pressure-drop configuration • Allows continuous, reliable processing of • viscous materials • heat sensitive products without degradation.

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LCI Lecithin Drying-11

Batch-Advantages •Not sensitive to incoming moisture. • Good Color • Low Dry Gum Moistures Possible

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LCI Lecithin Drying-12

Batch-Disadvantages • Long Batch Processing Times • Limited Capacities • High Operator Supervision • Process upsets damage entire batch.

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LCI Lecithin Drying-13

Batch vs. Continuous Continuous-Advantages • High Capacities • Good Color • Low Dry Gum Moistures Possible • Low Operator Supervision • Minimal Off-spec Product w/ Upsets • Lower Peak Utility Usage

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LCI Lecithin Drying-14

Batch vs. Continuous Continuous-Disadvantages • Installed Cost-For low capacities • Sensitive to feed fluctuations (one stage operation

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LCI Lecithin Drying-15

• Dry Gums Moisture-as low as 0.2% • Non-GMO Capable • Acetone Insoluble and Acid # Online Adjustments. • Environmentally Compliant. • High Capacities

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LCI Lecithin Drying-17

Design Basis 69 mt/day dry basis Feed Rate 4423 kg/hr Moisture 35% Temperature 80°C AI 68 AV 20 Oil added to feed Evaporator Bottoms 19 kg/hr

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LCI Lecithin Drying-18

• Feed rate - 4423 kg/hr • Heating Temperature - 162°C • Product Temperature - 110°C • Steam Pressure - 5.5 bar • Vacuum - 50 mmHg absolute • Rotor Speed - 12 m/sec

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.