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CleanTech™ Megacenter Laser Cleaning System

CleanTech™ Megacenter Laser Cleaning System
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CleanTech™ Megacenter Laser Cleaning System

Product catalog summary
Overview: The LaserTower™ Professional MegaCenter™ is an industrial-grade 3D marking and engraving system designed for high-volume manufacturing. It features a Zero-Friction Direct Drive Motion System and can function as a standalone unit or integrate into production lines. Optimized for fiber lasers between 20W and 50W, it marks a wide range of materials under challenging conditions.
Specifications: The MegaCenter™ includes a 5-axis system with 3 mechanical XYZ axes and 2 optical X’Y’ axes, supporting a 42” by 42” working area. It uses FiberScan™ C3 Software compatible with Windows 2000 and XP, has a 50,000-hour MTBF, and operates on a standard wall plug.
Applications: Capable of producing permanent marks on metals, plastics, and glass, it supports applications like ITO or paint removal, backlit button marking, and medical coding.
Main Features: Features include maintenance-free marking, continuous operation under harsh conditions, a Class 4 laser-rated safety viewing port, and a PC-based controller. Optional features include side doors for longer parts and pneumatic front-sliding doors.
Scanning Head: Designed for precise laser beam deflection and positioning, it includes air cooling for stability and supports high-repetition rate fiber lasers.
Fiber Laser Options: Available in 20W, 30W, and 50W, these lasers are maintenance-free and suitable for high-shock environments.
Performance and Requirements: Offers high precision with a zero-friction direct drive motion system and precise Z-axis controller. Requires clean, filtered air and operates within 18 to 25°C.
Software: FiberScan C3™ software provides a user-friendly interface for laser marking, supporting remote diagnostics and database integration.
Additional Features: Includes a vision system for recognition and alignment, a rigid frame design, and a transparent protective window. An application research center is available for process development.
Technical Specifications and Options: Details on optional lens selection, working distances, and fiber lasers. Includes specifications for laser CCD height sensors and scan head drawings.
Product Line Overview: The LaserTower™ Series includes models like DeskTop, Compact, and Professional MegaCenter™, each with different laser capabilities.
Z-Axis Control Options: Offers manual scissor jack and programmable Z-axis controllers, with a rotary "C" indexer available.
Safety and Compliance: Emphasizes safety with compliance to 21CFR 1040.10, classifying fiber lasers as Class 4. Features include a safety interlock system, manual reset, and emission indicators.
Contact Information: For assistance, contact Laser Photonics at their Lake Mary, FL office or visit their website.
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Catalog excerpts

CleanTech™ Megacenter Laser Cleaning System-1

LaserTower™ Professional MegaCenter™ The LaserTower™ Professional MegaCenter™ 3D Marking and Engraving System is a state-of-the-art industrial-grade high-volume manufacturing material processing system utilizing Fonon Corporation’s proprietary Zero-Friction Direct Drive Motion System that operates as a stand-alone system or easily integrates into an I/O production line environment. Fonon Corporation’s LaserTower™ Professional MegaCenter™ is a high-volume 3D industrial-grade material processing system designed to perform under high-vibration, shock and dust conditions. Each LaserTower™ Professional MegaCenter™ is enhanced per our customer’s unique application. The system is optimized for a Fiber Laser with wattages ranging from 20W to 50W. The MegaCenter™ incorporates a Zero-Friction Direct Drive Motion System transporting the laser beam across a 42” by 42” working surface. All Direct Parts Marking (DPM), including UDI/UID barcodes, logos and engravings are permanent, legible and nonremovable across the largest range of materials. The MegaCenter™ incorporates Fonon’s proprietary FiberScan™ C3 Software designed to specifically run on Windows 2000 Professional and W

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CleanTech™ Megacenter Laser Cleaning System-2

The LaserTower™ Professional MegaCenter™ is an industrial-grade, 3D Marking & Deep Engraving 5-Axis System including 3 mechanical XYZ axes coupled with 2 optical X'Y' axes. It is the only system in the industry that incorporates a Zero-Friction Direct Drive Motion System transporting the laser beam across a large working area. Each unit is optimized for a Fiber Laser, Scan Head, Industrial PC Controller and Power Supply. The MegaCenter™ incorporates the latest FiberScan™C3 Software designed to specifically run on Windows 2000 Professional and Windows XP Professional. The MegaCenter™ processes...

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CleanTech™ Megacenter Laser Cleaning System-3

TECHNOLOGIES PHOTONICS 0"Fiber Laser: 20W-30W-50W Options Fiber Lasers are a great leap forward in processing all metal and coated soft material applications. Our Fiber Lasers are easily integrated into industrial processes in comparison with conventional lasers due to: • State of the art, Air-cooled, Ytterbium Q-switched Fiber Laser up to 2mJ for marking on virtually any material • CW or Q-switched Fiber laser options with high-repetition rate • Excellent TEM00 beam quality (M2 < 1.05) • Exceptional High Reliability with more than 30,000 hours estimated maintenance-free operation...

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CleanTech™ Megacenter Laser Cleaning System-4

Focal Length: 0^PC-Based Controller The PC-Based Controller is an industrial-grade PC in an open and upgradeable configuration incorporating the latest generation mother board and data storage devices. The controller also includes an advanced Scan Head Digital Control Board and optically isolated I/O card. The unit operates on Windows 2000 Professional and Windows XP Professional with optional field correction software for demanding applications. The Z-Axis Controller with an 8" vertical capability accommodates a variety of field replaceable lenses. Made of stainless-steel construction with contact...

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CleanTech™ Megacenter Laser Cleaning System-5

&T DSP Control Board The PC Interface DSP Control Board provides synchronous, interference resistant control of the scan system and laser in real time. A high performance signal processor and the supplied DLL simplify programming under Windows. Software instructions are loaded alternately in two list buffers processed by the DSP and output as 16-bit control signals every 10ps to the scan system. The processor automatically performs vital steps such as micro-vectorization and image field correction. Laser control is synchronized with the scanner movements. &T Zero-Friction Direct Drive Motion...

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CleanTech™ Megacenter Laser Cleaning System-6

0^Dual Push Buttons for Safe Operation (option) 0^Auto Focus Laser Height Sensor with Controller and Software • Small-spot, Definite-Reflective Type • 50 pm Spot Diameter • Maximum Detection range of 150 mm • High-speed Response and Digital Display • High-Power Mode with 16-Bit High Accuracy • Reading on Transparent and Solid Surfaces IHost Communication/Database Interface 0^Vision System Recognition/Alignment System 0^Frame Design: Rigid, light aluminum extrusion providing excellent protection of equipment corners and rigid, stiff design for long term stability.

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CleanTech™ Megacenter Laser Cleaning System-7

TECHMOLOGIES PHOTONICS ISkins Design: New modern 3 layer laminate: Aluminum, plastic, aluminum. Powder coated for industrial durability providing excellent protection for laser radiation according to CDRH requirements. \?TTransparent Protective Window: CDRH rated yellow transparent laser rated acrylic window for visualization of lasing processes and easier alignment. Equipment and Facility Specifications IOperations & Maintenance Manual (in English) includes: • Service Information • General Description • Laser Safety Manual • Schematics (Appendix A) • Software Manual (Appendix B) • Operation...

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CleanTech™ Megacenter Laser Cleaning System-8

0^ FiberScan C3™ Software FiberScan C3™ software is a high performance, multi-threaded laser marking solution designed to specifically run on Windows 2000 Professional and Windows XP Professional. The user-friendly software entails a fully integrated driver, remote diagnostic capabilities for worldwide support and multiple hardware interfaces for the ability to execute any CO? or Fiber Laser marking system. File links to several internal databases make the FiberScan C3™ program flexible and powerful. These databases include a materials application system and a fixture database. The materials...

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CleanTech™ Megacenter Laser Cleaning System-9

LaserTower™ Professional MegaCenter™Svstem Dimensions: 425 lbs

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CleanTech™ Megacenter Laser Cleaning System-10

IApplication Research Center Laser Photonics maintains an applications lab for processing customer samples and assisting with process development. Our applications lab has the latest testing equipment to analyze all of your application needs. For marking applications, we provide the highest quality analysis of each and every mark using our Mark Quality Assessment™ (MQA™) software. With our MQA™ software, we have the ability to guarantee and verify the accuracy and quality of our marks. The screen shot demonstrates how the MQA™ software reads the level of pixels in the material marked. The section...

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