MICRON-MACRO-I

MICRON-MACRO-I

MICRON-MACRO-I

Product catalog summary
Overview of MICRON MACRO-I
The MICRON MACRO-I is a flexible CNC grinding center designed for creep feed, profile, and HEDG grinding. It utilizes the innovative Moving-Wheel-Head (MWH) concept, where all linear movements during positioning and grinding are performed by the grinding head. This design ensures optimal force distribution and minimal thermal variation, enhancing process control and machine longevity.
Applications
The machine is applicable across various industrial sectors requiring precision mechanical components. It is particularly effective in industries such as aircraft engine and stationary turbine manufacturing, automotive, and hydraulics, where it efficiently grinds components like turbine blades, gear racks, and hydraulic rotors.
Key Features
  • Moving-Wheel-Head concept for all linear movements.
  • Torque tube design and polymer concrete-filled machine bed for stability.
  • Efficient vibration damping and high thermal stability.
  • Water-cooled spindles with various rotary speeds and power levels.
  • State-of-the-art CNC technology with Siemens 840d control, supporting up to 5-axis interpolation.
  • Pre-installed programs and grinding cycles with options for acoustical emission monitoring and integrated balancing systems.
Technical Specifications
  • Dimensions: 2400 × 2600 × 2400 mm (94.488" × 102.362" × 94.488").
  • Weight: Approximately 11000 kg (24251 lbs).
  • X-travel: 900 mm (35.4330").
  • Y-travel: Approximately 350 mm (13.7795").
  • Z-travel: Approximately 300 mm (11.8110").
  • Spindle technology: 11–37 KW with speeds of 3200, 4500, and 16000 rpm.
  • Max. grinding wheel diameter: 400 mm (15.7480").
  • Max. grinding wheel width: 150 mm (5.9055").
Software and Benefits
  • Simple operation ideal for complex grinding applications.
  • Fast adaptation to different grinding operations.
  • Collision monitoring and first detection of workpieces enhance production safety and reduce costs.
Dressing Systems
The MICRON machines offer various dressing systems, including tiltable table-mounted disc dressers and overhead diamond roll systems, providing flexibility and precision in grinding applications.
See more

Catalog excerpts

MICRON-MACRO-I-1

MICRON MACRO-I Flexible CNC grinding center for Creep Feed-, Profile-, and HEDG grinding CUSTOMER BENEFITS • Based on the innovative MovingWheel-Head (MWH) concept, all linear movements when positioning and grinding are performed by the grinding head • Used in almost every industrial sector in which precision mechanical components are found. Wherever there is a need for accurate profiles or slots and / or close finish requirements MICRON equipment offers excellent, economical results • Torque tube design • Polymer concrete-filled machine bed • Tool slides of the machine are made from cast iron • Efficient vibration damping • High thermal stability • Water-cooled spindles and spindle drives • Different rotary speeds and power levels available • Stable temperature during grinding • Consistently high part quality The MACRO Philosophy The “Macro” machine range is based on the innovative Moving-Wheel-Head (MWH) concept. All linear movements when positioning and grinding are performed by the grinding head. Compared to conventional moving column and moving table concepts this design arranges the axes in a very compact way, which results in optimum force distribution and minimal thermal variation, properties which result in best possible process control over a long lifespan. The most diverse range of areas of application “Macro” machines are used in almost every industrial sector in which precision mechanical components are found. Wherever there is a need for accurate profiles or slots and/or close finish requirements MICRON equipment offers excellent, economical results. In the aircraft engine and stationary turbine industries, components with poor machinability, such as turbine blades and vanes, can be ground efficiently. Further applications are the highly efficient production of linear guide components, saw tooth profiles, gear racks, gear rings, guides, work holding details, cutting tools, broaches and highly dense ceramic parts. Steering system components and rocker arms are machined in the automotive industry. Stators and rotors in the hydraulic industry are other areas of application. The “Macro-I” is a high production grinding center with an X-travel up to 900 mm long. The enhanced X-travel allows grinding of large sized work pieces. This machine offers an index table so that loading and unloading can be done during the grind cycle. The index table needs only a few seconds to transport the newly clamped work piece into the grinding area with a simple rotation. Long dwell times are therefore eliminated. This makes the equipment very suitable for multiple machine operation as well as automation. Software Characteristics: • State-of-the-art CNC technology. Siemens 840D with multi-channel structure and interpolation of up to 5 axes • Pre-installed programs and grinding cycles • Option: Acoustical Emission Monitoring System. Sensor in spindle nose with inductive signal transmission in back of spindle • Further options: Integrated Balancing System for fully automated wheel balancing, high pressure cleaner, automatic nozzle adjustment, etc. Software Benefits: • Simple operation. Ideal for machining complex grinding applications • Comfortable and fast adaption of different grinding operations • Useable for collision monitoring, first detection of work piece and dressing Increases production safety and reduces operating costs • Best tailored to the customer‘s needs

 Open the catalog to page 1
MICRON-MACRO-I-2

MICRON MACRO-I – Flexible CNC grinding center for Creep Feed-, Profile-, and HEDG grinding TECHNICAL DATA Dimensions H × W × D (mm / inch) Weight (kg / lbs) MICRON MACRO-I approx. 2400 × 2600 × 2400 mm approx. 94.488" × 102.362" × 94.488" approx. 11000 kg / 24251 lbs X-travel (mm / inch) Y-travel (mm / inch) Z-travel (mm / inch) Max. Grinding wheel diameter (mm / inch) Max. Grinding wheel width (mm / inch) * Maximum grinding wheel diameter and travel can change due to work piece and fixture size THE MICRON RANGE All MICRON machines are modular CNC grinding centers. They are compact, reliable,...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.