Catalog excerpts
CONTOUR CHECK Laser measurement systems for long products
Open the catalog to page 1Brochure CONTOUR CHECK / www.lap-laser.com
Open the catalog to page 2General Page Integrated solution for your rolling mill Process monitoring CONTOUR CHECK WIRE CONTOUR CHECK ROUND & EDGE CONTOUR CHECK SHAPE Model overview Measuring methods Rebar Flat Square Hexagonal before significant amount of scrap is produced. Moreover, the system can substantially reduce start-up times after product changes by measuring from the first moment material comes through. With CONTOUR CHECK's cutting-edge laser technology, you can considerably optimize your operations and improve your product quality. CONTOUR CHECK offers multiple benefits for the inline measurement of long...
Open the catalog to page 3Fast, reliable, precise Integrated solution for your rolling mill CONTOUR CHECK provides all the information needed for fast and precise adjustment of rolling lines. Depending on the model, it can measure rounds, rebar, flats, squares, hexagons, or even octagons. The patented technology allows precise identification of roller misalignment, two- and one-sided over- and underfilling of the groove pass, even at a high vibration and rotatory movement of the rolled material. Off-size conditions are immediately displayed and allow corrections during the runtime of a billet. Elimination of sample...
Open the catalog to page 4B Detect rolling defects and offer solutions B Detect surface defects B C onnect several CONTOUR CHECK systems for a comprehensive process analysis CONTOUR CHECK provides this data for process control and documentation. B Check dimensions and show trends Your customers' satisfaction depends on the quality of the products you provide. The quality depends on your control of the production process. For control, you need precise, detailed and reliable information. Comprehensive process monitoring Check, detect, improve CONTOUR CHECK shows you what happens in your production. You can see trends,...
Open the catalog to page 5CONTOUR CHECK WIRE 45-1 CONTOUR CHECK WIRE 45-2/3 C-Frame CONTOUR CHECK WIRE CONTOUR CHECK WIRE is a laser gauge profile measurement system that quickly and accurately quantifies the diameter for small round cross sections. In the version with 1 axis, it can precisely measure wires. The CONTOUR CHECK WIRE with 2 or 3 axes in an O-frame is even suitable for hot bars and reinforced bars. The compact industrial design and the use of SMART CORE BASIC software optimized for monitoring rolling processes makes the WIRE gauge reliable and easy to integrate into production control systems. It is...
Open the catalog to page 6Benefits Cost-effective; Quick pay off CONTOUR CHECK WIRE 45-2/3 O-Frame For cold, warm, and hot applications (max 1200 °C) Small, mobile frame Quick and easy integration
Open the catalog to page 7CONTOUR CHECK WIRE SMART CORE BASIC software Standard view for a 3-axis round measurement with current measurement values and statistics by axis (top), line charts for diameter and ovality (middle), nominal and limit values (bottom left), and function buttons (bottom right) Brochure CONTOUR CHECK / www.lap-laser.com
Open the catalog to page 8CONTOUR CHECK WIRE Technical data Frame type CONTOUR CHECK WIRE 45-2/3 O-Frame CONTOUR CHECK WIRE 45-2/3 C-Frame CONTOUR CHECK WIRE 45-1 Positioning system (optional) Blower Air cooling unit (optional, dimensioning depends on ambient conditions) Measuring frame with sensors Software license SMART CORE BASIC Blower Control panel with Ethernet gateway Cable between measuring frame and control panel Optional Masterpiece and holder PC-Set Cooling unit for higher inlet air temperature Software add-on for rebar measurement
Open the catalog to page 9CONTOUR CHECK ROUND CONTOUR CHECK EDGE CONTOUR CHECK ROUND & EDGE CONTOUR CHECK ROUND is the standard solution for dimensional measurement of round profiles and rebars up to 1200 °C. The versions with 3 or 6 axes can precisely measure round material produced by Y rolling stands. CONTOUR CHECK EDGE uses a set of sensors on an oscillating baseplate. In this way, square, flat, or hexagonal profiles can also be handled. The baseplate can also move to a certain angle position. Both systems use METIS laser sensors in standard or "big diameter" configurations. LAP provides the SMART CORE ADVANCED...
Open the catalog to page 10General Rebar SMART CORE ADVANCED software CONTOUR CHECK ROUND & EDGE Standard view for a 6-axis round measurement with presets (top left), cross section chart (top middle), current measurement values and statistics by axis (top right), line charts for diameter Stable data capturing & processing for products up to 1200 °C Supervision: show deviations and errors occurring during the production process Increased product quality Assures minimal product changeover times
Open the catalog to page 11ROUND &ROUND EDGE ROUN & EDG CONTOUR CHECK ROUND & EDGE Technical data Profiles CONTOUR CHECK ROUND 45 Visible rolling defects Measuring range [mm] Positioning system (optional) Blower 3 Axes EDGE Air cooling unit (optional, dimensioning depends on ambient conditions) Pyrometer (optional) Standard 4 Axes EDGE Optional 6 Axes EDGE Brochure CONTOUR CHECK / www.lap-laser.com
Open the catalog to page 12CONTOUR CHECK ROUND 500 CONTOUR CHECK EDGE 90 CONTOUR CHECK EDGE 120/150 CONTOUR CHECK EDGE 180/230 CONTOUR CHECK EDGE 500 CONTOUR CHECK ROUND 180/230 CONTOUR CHECK ROUND 120/150 Server PC with evaluation SW and data archive & control cabinet Measuring rate: 800 Hz Temperature and air flow monitoring in frame Cable set Software license for 2P round CONTOUR CHECK ROUND 90 ND GE ROUND &ROUND EDGE &&EDGE EDGE Database extension Level 2 interface Cooling unit iba interface Multi-client application Software add-on for 3-roll technology Different integrated pyrometer sets Software add-ons for...
Open the catalog to page 13CONTOUR CHECK SHAPE CONTOUR CHECK SHAPE CONTOUR CHECK SHAPE is a laser-based measurement system for long products. The purpose of CONTOUR CHECK SHAPE is to control all dimensions and detect rolling defects during the production process of long products. The system can be applied for inline measurement of long products before and after a rolling stand and for both hot and cold material. The revised rebar software add-on offers even more measurement details for ribbed steel. The cameras are protected by 4 measures: heat shield, air purging, airflow around the sensors, and water-cooling. The...
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