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IQ HHC CNC Router Manual

IQ HHC CNC Router Manual
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IQ HHC CNC Router Manual

Product catalog summary
Safety Rules
Emphasizes maintaining a clean work area, wearing protective gear, and ensuring the machine is powered off before servicing. Warns against using dull or damaged tools and stresses removing keys and wrenches before operation.
Limited Warranty
Offers a one-year warranty on new machines and accessories, covering defects in workmanship, parts, and materials, excluding misuse, lack of maintenance, and unauthorized modifications. Claims for shipping damages must be made within 24 hours of delivery.
Specifications
The CNC router features a 3HP industrial induction spindle, liquid-cooled, with a speed range of 6,000 to 24,000 RPM, operating on 220V/30 amp single-phase power with a work table size of 24" x 36".
Noise Emission
Notes that noise levels depend on exposure time and environmental factors, suggesting operators consider these when assessing noise exposure.
Receiving Your Machine
Inspect the machine for damage upon delivery before the driver leaves and report any damage to Laguna Tools within 24 hours.
Glossary of Terms
Provides definitions for technical terms such as G-Code, M-code, and CNC, essential for understanding machine operations.
Introduction to IQ Machines
The IQ CNC router is designed for precision and repeatability, capable of intricate carvings and reducing the need for multiple machines in a workshop.
Parts of the IQ Machine
Key components include the router spindle, gantry, linear bearing rails, and ball screws, each contributing to the machine's precision and functionality.
Additional Instructions
The machine should be mounted on a robust table with adequate lighting and space for operation. Regular cleaning and lubrication are necessary to prevent rust and ensure smooth operation.
Maintenance and Troubleshooting
Regular maintenance is crucial for optimal performance, with troubleshooting tips for common issues provided.
Machine Location and Setup
Select a solid, flat floor, preferably concrete, for machine placement. Position near a power source and dust collection system. Use tin snips, a knife, and a wrench to unpack the machine, exercising caution when cutting banding.
Unpacking and Assembly
Use a forklift to lift the machine, ensuring no cables or pipes are in the way. Level the machine on a support table. Some components like the water pump and handheld controller need installation.
Electrical and Water Connections
Ensure a 220V single-phase power supply with a 30-amp breaker. A qualified electrician should handle the electrical installation. Use a 110-volt cooling pump in a minimum 5-gallon water reservoir for water-cooled spindles.
Router Bit Installation
Disconnect power before changing router bits. Clean collets regularly to ensure proper compression. Different types of router bits include straight, up shear, down shear, combination, and form tools.
Spindle Speed Control
Use the ARROW UP and DOWN buttons to adjust spindle speed, displayed in hertz. Avoid setting hertz below 100 to prevent motor strain.
Maintenance and Safety
Regularly lubricate ball screws and clean collets. Use the E-STOP button for emergencies and ensure it is released before powering the machine. Conduct daily checks for cleanliness and damage.
Precautions and Recommendations
Keep the spoil board dry to prevent dimensional changes. Use vacuum or blower for cleaning. Regular maintenance is crucial for optimal performance.
Weekly Maintenance Checks
Clean and inspect cutters for damage, check dust extraction for blockages, replace and rotate water pipes weekly, and ensure all electrical connectors and motor couplers are secure.
Maintenance Procedures
Test proximity switches for X, Y, and Z axes, check universal joints and ball screws for tightness and damage, and inspect the electrical control box and fuses regularly.
Troubleshooting
If the machine does not start, check power connections and emergency stop switch. For overheating motors, ensure cutting tools are sharp and coolant is present. Address vibration by leveling the machine. Inconsistent machining may require checking drive belts and couplings.
Safety and Warranty
Follow safety rules such as keeping the area clean and wearing protective gear. Machines have a one-year warranty covering manufacturing defects.
Technical Support
Contact Laguna Tools for support at 1-800-332-4094 or via email.
Additional Information
Includes a glossary of terms and specifications for the machine.
Introduction to CNC and Hand-held Controller
Provides an overview of CNC systems and the use of a hand-held controller for operating CNC machines, covering key concepts, components, and procedures for effective machine operation.
Key Concepts and Components
  • G-Code and M-Code: G-Code specifies movement coordinates, while M-Code controls auxiliary functions like spindle and coolant.
  • Servo and Step Motors: Servo motors use feedback for precise positioning, while step motors move in fixed increments for controlled motion.
  • STL File and Tool Path: STL files represent 3D surfaces for CNC programming. Tool paths define the cutting trajectory.
  • CAD and CAM: CAD assists in design, while CAM aids in manufacturing processes.
Hand-held Controller Overview
  • Components: Includes a keypad, display, cable interface, USB socket, and connection ports.
  • Assembly: Ensure correct cable connections and use memory sticks under 8GB to avoid system crashes.
  • Button Functions: Various buttons control machine movements, set origins, and adjust speeds.
Operating Procedures
  • Machine Setup: Ensure the machine is clear of obstructions before powering on. Use the green start button to activate the machine and controller.
  • Movement Modes: Continuous, Step, and Distance modes allow precise control of the router head's position.
  • Jogging Speed: Toggle between high and low speeds for different operations.
  • Setting Work Envelope: Defines movement limits based on machine's home position and table size settings.
  • Resetting Origin Points: Adjust origin points for accurate machining, including manual and automatic Z origin settings.
Loading and Running Programs
  • Program Loading: Use the USB slot to load programs into the controller. Follow steps to select and execute the desired program.
  • Safety Note: Ensure clear surroundings as the spindle will start upon program execution.
Getting Started:
Before operating the machine, ensure all tools and objects are removed from the machine table. Release the emergency stop by twisting it clockwise until it pops out.
Power Requirements:
The machine requires 220 volts, 30 amps, of single-phase power.
Water System:
Ensure the water reservoir is full and the submersible pump is circulating water through the spindle.
Emergency Stop:
Ensure the E-stop button is released before powering on the machine.
Powering the Machine:
Turn on the machine. Once the touch screen has fully booted, home the machine to establish a starting point reference based on the home switch locations.
Disclaimer:
Laguna Tools is not responsible for errors or omissions. Specifications are subject to change, and machines may be shown with optional accessories.
Contact Information:
Laguna Tools, Inc., 2072 Alton Parkway, Irvine, CA 92606. Phone: 800.234.1976 | Website: www.lagunatools.com
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Catalog excerpts

IQ HHC CNC Router Manual-1

LAGUNA TOOLS 2072 Alton Parkway Irvine, California 92606 Ph: 800.234.1976 www.lagunatools.com Part No. MCNC IQ HHC 24" x 36" CNC © 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.

 Open the catalog to page 1
IQ HHC CNC Router Manual-3

Page Number Safety Rules4 Limited Warranty5 Noise Emission6 Specification Sheet6 Receiving Your Machine6 Glossary of Terms7 Introduction to IQ Machines9 Parts of the IQ Machine9 Additional Instructions for the Use of the IQ13 Where to Locate Your Machine13 Unpacking the Machine13 Cleaning the IQ13 Assembling Your Machine14 Levelling the IQ14 Electrical Connections for the Machine15 Water-cooled Spindles15 Connecting the Water Pipes to the Machine15 Fitting the Optional Dust Hood16 Fitting the Touch-off Puck16 Fitting the Router Bit into the Router Head17 Types of Router Bits17 Spindle Speed Control18 DO’S...

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IQ HHC CNC Router Manual-4

Safety Rules As with all machinery, there are certain hazards involved with the operation and use of your machine. Using it with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. If you have any questions relating to the installation and operation, do not use the equipment until you have contacted your supplying distributor. Read the following carefully and fully before operating the machine. 1. Keep the working area clean and ensure adequate lighting is available. 2....

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IQ HHC CNC Router Manual-5

Limited Warranty New machines and accessories sold by Laguna Tools carry a one-year warranty effective from the date of shipping. Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna Tools guarantees all new machines and accessories sold to be free of manufacturers’ defective workmanship, parts and materials. We will repair or replace, without charge, any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require that the defective item/part be returned to Laguna Tools with the complaint. Any...

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IQ HHC CNC Router Manual-6

Notes concerning noise emission: Given that there exists a relationship between noise level and exposure times, it is not precise enough to determine the need for supplementary precautions. The factors affecting the true level of exposure to operators are clearly the amount of time exposed, the characteristics of working environment, other sources of dust and noise, etc. For example, adjacent machines may impact the level of ambient noise. It is also possible that exposure level limits will vary from country to country. Note: It is probable that your machine will be delivered by a third party....

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IQ HHC CNC Router Manual-7

Glossary of Terms Ball End Milling Cutter - A milling cutter that has a rounded cutting diameter at its end that is equal to the cutting diameter. DXF file - Drawing exchange format file that was created as a standard to freely exchange 2- and 3-dimensional drawings between different CAD programs. It basically represents a shape as a wire frame mesh of x, y, and z coordinates (vectors). Encoder - Typically an optical device that consists of a disk with 100 to 1000 holes on its periphery. The most common is the incremental encoder that has a small LED light source on one side of the disk with...

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IQ HHC CNC Router Manual-8

Vector - A line that has both length and direction. It is usually specified by a starting x, y, or z coordinate position and ending x, y, or z coordinate position. DRO – Digital read-outs, shows the axis positions in the interface. MDI – Manual data entry, used for entering commands manually, line by line. CAD – Computer-aided design, the using of computers to assist and develop design. CAM – Computer-aided manufacturing, the use of computers to assist in manufacturing. CNC – Computer numerical control. Command – A signal or series of signals that initiates one step or series of steps in the...

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IQ HHC CNC Router Manual-9

The IQ is designed to give you years of safe service. Read this owner’s manual in its entirety before assembly or use. The advantage of the IQ machine is that it can, in most cases, fully machine the complete job without it being removed from the table so that you have finished parts of high accuracy that are totally repeatable. It can, with the purchase of the relevant software, also produce intricate carvings. Nesting is also a valuable feature of IQ machining that saves on waste and cost. It is possible to reduce the number of different machines in the shop, as the IQ will perform multiple...

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IQ HHC CNC Router Manual-10

Router Spindle The router spindle is very high precision and water-cooled. The router spindle is moved in the three axes by precision ball screw system that are controlled by the machine controller. Frame The frame is a welded heavy steel tubular construction that supports all the other parts of the machine. Gantry The gantry straddles the bed and carries the router spindle motion system. It is moved along the length of the bed by the ball screw and is guided by the linear bearing rails. The gantry is controlled by the machine controller. Router spindle Linear bearing rails Electrical control...

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IQ HHC CNC Router Manual-11

Electrical cable Water pump The water pump provides coolant for the router spindle motor. Running the router spindle without the cooling pump running can lead to spindle bearing failure. The pipe connector is push fit and is used for connection of the spindle water pipe. The water pump is 110 v. Hand-held controller The hand held controller controls all the functions of the IQ. Pipe connector Water pump For assembly and use of the hand held controller see hand held controller manual. Electrical control box The electrical control box is attached to the machine by a flexible conduit and can be...

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IQ HHC CNC Router Manual-12

Electrical control box with the lid removed Dust hood Dust hood (optional) The optional dust hood fits onto the router spindle and takes a 4-inch dust hose. It has a hinge side panel for easy access to the router spindle.

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IQ HHC CNC Router Manual-13

Additional instructions for the use of the IQ Like all machines, there is danger associated with the machine. Injury is frequently caused by lack of knowledge or familiarity. Use this machine with respect. If normal safety precautions are overlooked or ignored, serious personal injury may occur. As the IQ is under the control of the onboard machine controller, it is important that you are clear of the cutter and moving parts when operating the machine. Where to Locate Your Machine The IQ is table mounted (TABLE NOT SUPPLIED). The table must be of a robust construction, as the IQ is heavy and...

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