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Semi-automatic workplace of assembly of a rod mechanism LabTest MPT 1500-PA

Semi-automatic workplace of assembly of a rod mechanism LabTest MPT 1500-PA

Semi-automatic workplace of assembly of a rod mechanism LabTest MPT 1500-PA

Product catalog summary
Device Description and Use
The semiautomatic workplace for assembling a rod mechanism operates on a carousel principle with four workstations: assembly workplace 1, assembly and setting workplace 2, testing station, and unloading station. It features a touch LCD display and MSVTest v.1 software for complete assembly and measurement of the rod mechanism. A manipulator (balancer) aids in handling rods and weights. The device is ISO 9001:2009 compliant.

Basic Machine Configuration
The machine includes a rigid construction, high safety compliance (EN 954-1, Category 3), and features such as operation failure detection, digital control unit, automatic identification of empty workplaces, and high-speed assembly and testing. It offers data output via ethernet or USB and complies with safety standards like DIN 51 333 and EN ISO 13489.

Software MSVTest v.1
This software controls and evaluates multiple testing and assembling workplaces simultaneously. It supports both classic PCs and industrial systems with touch LCD displays. Results are stored in a central database with statistical methods and filtration options. The software is designed for serial assembly and testing of rods, offering features like automatic inspection, process monitoring, and data export in various formats.

Technical Data
The workplace is a carousel type with four positions. Position 2 has a maximum load of 300 kN, a cylinder stroke of 300 mm, and a maximum testing speed of 600 mm/min. Position 3 supports up to 1500 kN with similar specifications. The machine ensures high accuracy in position reading and speed control, with a tact-time of 100 pcs/shift. It operates under specific environmental conditions and requires a 3x400 V/230 V/50 Hz power supply.
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Catalog excerpts

Semi-automatic workplace of assembly of a rod mechanism LabTest MPT 1500-PA-1

Product information Semi-automatic workplace of assembly of a rod mechanism LabTest MPT 1500-PA - assembly press The semiautomatic workplace of assembly of a rod mechanism works on a principle of a carousel with four workstations (positions). Each of those workstations has clearly determined: assembly workplace 1, assembly and setting workplace 2, testing station and unloading station. The machine enables, with help of a touch LCD display and with connection of testing software MSVTest v.1, to assemble completely and to measure the rod mechanism. A manipulator (balancer) is a part of the semiautomatic workplace that provides manipulation with rods and weights. The device is qualified to be used in quality systems in compliance with ISO 9001:2009 Basic machine configuration ▪ 1 machine base with a precious seating and measuring ▪ 1 rigid table of a welded construction in “L” shape ▪ 1 air balancer for withdrawing and installation of the rod mechanism ▪ 1 turn-table with 4 workplaces controlled by an AC servomotor ▪ 1 tool for device blocking ▪ 1 power sensor HBM, accuracy class according to EN 7500-1 ▪ 1 safety fence EXELENT (according to machine location) ▪ 1 monitoring of the workplace SICK with cameras ▪ 1 hydraulic aggregate to control presses 300 and 1500 kN ▪ 1 monitoring of the workplace with a safety barrier SICK ▪ 1 safety cover ITEM ▪ 2 measuring and evaluating units EDC 220 ▪ 1 19" touch LCD display ▪ 1 industrial PC with Windows operation system ▪ 1 industrial rack Rittal 800x600x400 mm ▪ 1 unit for air circulation ▪ 1 service remote access LABWebservis ▪ 1 software MSVTest v. 1 in English language ▪ 1 documentation in English language Ver. 1.0 - 2018 Very rigid machine construction High safety in compliance with EN 954-1, Category 3 Detection of operation failures and their display in the program Centrally located control elements providing simple control, assembling and testing A digital control unit with a touch LCD display Automatic identification of empty workplaces Loading of rods by means of the balancer Very high speed of assembly and testing of rods Piece orientation into the define testing and assembling position A safety cover ensuring absolutely safe operation High stiffness of the machine frame and resistance to vibration Exceptionally accurate measuring sensors Options for data output via ethernet or USB interface Ideal ergonomic design The device complies with all necessary safety requir

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Semi-automatic workplace of assembly of a rod mechanism LabTest MPT 1500-PA-2

Type of workplace – carousel Number of positions - 4 Maximum load of position 2 - 300 kN Cylinder stroke of position 2 – 300 mm Max. testing speed of position 2 – 600 mm/min Max. shifting speed of position 2 – 2500 mm/min Maximum load of position 3 - 1500 kN Cylinder stroke of position 3 – 300 mm Max. testing speed of position 3 – 550 mm/min Max. shifting speed of position 3 – 1500 mm/min Accuracy of position reading of positions 2, 3 – 0,01 mm Accuracy of speed control – 0,5 % Accuracy of trajectory measurement – ±10 µm Tact-time included – 100 pcs/shift Colour treatment according to customer...

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