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Semi-automatic PKW clutch Plate Testing Machine ABC 5.20 – HM-A

Semi-automatic PKW clutch Plate Testing Machine ABC 5.20 – HM-A

Semi-automatic PKW clutch Plate Testing Machine ABC 5.20 – HM-A

Product catalog summary
Features and Functions
  • Rigid machine construction with high safety standards (EN 954-1, Category 3).
  • Digital control unit with touch-screen LCD monitor for easy operation.
  • Automatic error detection and sorting of non-conforming (NIO) pieces.
  • High-speed testing and precise loading of plates.
  • Compliance with safety standards such as DIN 51 333 and EN ISO 13489.
Description and Use

The ABC 5.20-HM-A is a semi-automatic testing machine designed for measuring thickness, suspension, and drag of plates. It supports manual loading and automatic sorting of plates up to 300 mm in diameter, suitable for ISO 9001:2009 and ZF SACHS standards.

Basic Assembly
  • Includes a machine base, rigid table, handling device, rotary table, and control systems.
  • Equipped with a Simatic S7 300 control unit, pneumatic control, and a 17" touch-screen LCD monitor.
  • Features an industrial PC with Windows OS and remote access capabilities.
ABCControl v.3 Software
  • Meets ZF SACHS requirements, allowing comprehensive evaluation and data storage.
  • Supports statistical analysis and data export in various formats (SQL, CSV, Excel).
  • Designed for both laboratory and serial testing environments.
Technical Data
  • Vertical measurement type with a maximum test force of 20 kN.
  • Supports plate diameters from 140 mm to 300 mm and thickness up to 10 mm.
  • Maximum test speed of 50 mm/sec and start-up speed of 300 mm/sec.
  • Operates continuously with a noise level below 65 dB.
  • Requires a power supply of 3x400V/230V/50 Hz and air supply of 5-6 bar.
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Catalog excerpts

Semi-automatic PKW clutch Plate Testing Machine ABC 5.20 – HM-A-1

Semi-automatic PKW clutch Plate Testing Machine ABC 5.20 – HM-A for selection and control Description and use of machine The testing machine ABC 5.20-HM-A is intended for the measurement of thickness, suspension, drag of a plate and the process of measuring in sectors. This semi-automatic machine with manual loading of a plate is capable of selecting IO and NIO plates by means of a handling device and rotary magazine. NIO plates are placed on the rotary magazine to the error detected. Plates with diameter up to 300 mm may be completely 100% measured and selected on the machine by means of a touchscreen LCD and industrial PC with installed test software ABCControl v. 3. The machine is eligible for use in quality systems according to ISO 9001:2009 and ZF SACHS standards. Basic assembly of machine ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ 1 machine base with precise positioning and measuring 1 rigid table of ITEM design 1 horizontal handling device for the unloading of plates 1 unloading unit integrated on handling device 1 unit for reloading the plates on conveyor 1 rotary table with 4 magazines for NIO parts 1 machine control Simatic S7 300 1 working area monitoring by means of barrier SICK 1 pneumatic control - FESTO 1 guard ITEM 1 measurement and evaluation unit EDC 220 1 17" touch-screen LCD monitor 1 industrial PC with Windows operating system 1 industrial rack Rittal 2000x600x600 mm 1 air-conditioning unit 300 W 1 service remote access LABWebservis 1 software ABCControl V3.0 in 3 language versions 1 documentation in 3 language versions Ver. 1.0 - 2018 Very rigid machine construction High safety according to EN 954-1, Category 3 Operating error detection and display in the program Centrally located controls ensuring easy control and testing Digital control unit with touch-screen LCD monitor Automatic selection of NIO pieces by type of error Automatic positioning of IO pieces on conveyor to laser Database of tested plates Very high test speed Quick and accurate loading of plates Safety barrier ensuring absolutely safe operation High rigidity machine frame and vibration resistance Extremely precise measuring transducers Data output via Ethernet or USB interface Ideal ergonomic design The machine complies with all necessary safety requirem

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Semi-automatic PKW clutch Plate Testing Machine ABC 5.20 – HM-A-2

Type of measurement - vertical Maximum test force 20 kN Minimum plate diameter 140 mm Maximum plate diameter 300 mm/sec Maximum plate thickness 10 mm Maximum torque for C method 2 Nm Maximum test speed 50 mm/sec Maximum start-up speed 300 mm/sec Test time – standard measurement < 12 sec Speed control precision 0.50% Accuracy of trajectory measurement in three points ± 1 μm Force measurement system - accuracy class 1 EN 7500-1 Continuous operation of machine Colour adjustment according to ZF SACHS Maximum noise level <65 dB Working environment - temperature < 45° Working environment - maximum...

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