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LABOM Diaphragm seal brochure - process connection portfolio

LABOM Diaphragm seal brochure - process connection portfolio
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LABOM Diaphragm seal brochure - process connection portfolio

Product catalog summary
Introduction
LABOM is a prominent company in industrial measurement technology, focusing on pressure and temperature monitoring. With over 40 years of experience, they provide both standard and customized solutions, particularly for the food, pharmaceutical, chemical, and energy sectors. Their products are manufactured in Germany, ensuring high quality and fast delivery.
Diaphragm Seals
Diaphragm seals are essential for challenging measurement tasks, protecting devices from aggressive media, extreme temperatures, and vibrations. They are suitable for hygienic and aseptic environments, preventing contamination and ensuring cleanability.
Custom Solutions
LABOM offers innovative, tailor-made solutions for specific projects, often leading to new technologies for serial production. Their LABtec fibre laser technology enhances diaphragm seals' temperature resistance and material stability.
Hygienic Applications
LABOM's diaphragm seals comply with FDA and EHEDG standards, ensuring good cleanability and preventing contamination. They support CIP and SIP processes with various certified connection types for hygienic use.
Diaphragm Seal Function and Design
Diaphragm seals protect measurement devices from harsh media and temperature fluctuations. They consist of a diaphragm, diaphragm body, and pressure transmission fluid. LABOM offers over 60 standard models, including inline and flat diaphragm seals, each suited for different applications.
Design Considerations
The design of a diaphragm seal system involves selecting the appropriate diaphragm contour, material, thickness, and pressure transmission fluid. LABOM uses software to optimize these parameters for accurate and durable measurement systems.
Pressure Transmission Fluids
The choice of pressure transmission fluid significantly affects the diaphragm seal's performance, especially regarding temperature error. LABOM uses FDA-approved fluids for the pharmaceutical and food industries and can provide customized solutions if needed.
Specifications and Materials
The document discusses various diaphragm-seal fillings and materials used in paint systems, emphasizing silicone-free options that prevent paint wetting disturbances and operate over a wide temperature range. It details different diaphragm types offered by LABOM, including sinus-shaped, self-compensating, and LTC diaphragms, each designed for specific temperature compensation needs.
Diaphragm Types
  • Sinus-Shaped Diaphragm: Universal contour suitable for all standard applications, allowing for low temperature error and cost-effective manufacturing.
  • Self-Compensating Diaphragm: Designed for stability and accuracy with special materials like Hastelloy or tantalum, reducing temperature error by 50%.
  • LTC Diaphragm: Offers low temperature sensitivity for stainless steel diaphragms, reducing temperature error by up to 70%.
Materials
The document lists various materials used for diaphragms, including stainless steel, duplex steel, tantalum, titanium, Hastelloy, Monel, nickel, gold, and various plastics like PFA and PTFE. Each material is chosen based on its resistance to corrosion, chemicals, and temperature.
Connections and Assembly
Different connection types are discussed, such as clamp, flange, and screw connections, each suited for specific applications and industries. The document also covers assembly recommendations, particularly for vacuum applications.
Accessories and Modular System
Accessories like capillaries, temperature decouplers, and flushing rings are mentioned, which enhance the functionality of diaphragm seals. The LABOM modular system allows for customizable combinations of diaphragm seals and measurement devices.
Pressure Transmitting Liquids
An appendix provides a detailed table of pressure transmitting liquids, listing their properties such as temperature range, density, viscosity, and compressibility.
Conversion and Standards
The document includes conversion tables for pressure units and outlines various pipe standards relevant to the industry.
Specifications
The document provides a list of pipe dimensions and specifications according to ISO 2037, including diameters and wall thicknesses for various sizes, ranging from 10.20 mm to 114.30 mm, with additional sizes up to DN 406.4.
Chemical Compatibility Guide
This section outlines the compatibility of various rubber materials with different chemicals. It uses a rating system to indicate suitability: '++' for very good, '+' for good, '(+)' for limited, 'o' for not suitable, and '-' for insufficient information. The guide covers substances like lye, peracetic acid, soda lye, nitric acid, hydrochloric acid, dairy products, citrus juice, mineral oil, silicone oil, polyglucose, ozone, water, and steam.
Standards and Compliance
LABOM devices are manufactured following GMP guidelines and comply with FDA, EHEDG standards, DIN EN ISO 9001:2008, Pressure Equipment Directive 97/23/EC, and ATEX 94/9/EC/IECEx.
International Representation
LABOM Mess- und Regeltechnik GmbH has representatives in various countries including Argentina, Brazil, South Africa, Nigeria, Sweden, Poland, Finland, Norway, Denmark, Russia, Ireland, UK, Belgium, Germany, Egypt, Iran, Israel, Portugal, Spain, Italy, Greece, Turkey, Romania, France, Austria, Qatar, UAE, Vietnam, Thailand, China, India, New Zealand, Australia, Singapore, Philippines, Taiwan, Korea, Netherlands, and Malaysia.
Contact Information
LABOM Mess- und Regeltechnik GmbH is located in Hude, Germany. Contact details include phone number +49 4408 804 - 0 and fax +49 4408 804 - 100. Email: [email protected], Website: www.labom.com.
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Catalog excerpts

LABOM Diaphragm seal brochure - process connection portfolio-1

Made to Measure. Since 1968. DIAPHRAGM SEALS – SENSITIVE MESSENGERS OPTIMUM SOLUTIONS FOR PRESSURE MEASUREMENTS Function Models Applications

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LABOM Diaphragm seal brochure - process connection portfolio-2

SENSITIVE MESSENGERS

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TABLE OF CONTENTS TABLE OF CONTENTS Introduction About LABOM 4 Instruments made to measure Customised solutions 6 LABtec fibre laser technology 7 Appendix LABOM modular system 24 / 25

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QUALITY EXPERIENCE AND KN EXPERTS IN MEASUREMENT TECHNOLOGY For over 40 years LABOM has been one of the leaders in quality for industrial measurement technology. The company, with headquarters in Hude, Germany, specialises in measuring and monitoring pressure and temperature as well as other derived values, such as fill levels and flow rates. In addition to a wide range of standard products, LABOM also realises purpose-built solutions at the customer's request. LABOM devices are in service all over the world – mainly in the areas of food / pharmaceutical / biotechnology, chemicals, petrochemicals,...

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NOW-HOW TOPIC: DIAPHRAGM SEALS Whether the media is problematic, stringent conditions of hygienic applications are given, or the gauges need to be especially robust to vibration, shock or extreme process temperatures – when the measurement task is unusually difficult, diaphragm seals are the perfect tools for the job. On the following pages we will explain what exactly diaphragm seals are, how different they can look and which components are particularly relevant, after which we will move on to specific areas of application. In the appendix we have provided some useful tables as a tool for specialists....

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INSTRUMENTS MADE TO MEASURE THE EXCEPTION IS THE RULE Working closely with our customers, innovative solutions are created day in and day out for specific projects. Often, technologies that have been developed in this way are used later in serial production. EXAMPLES FOR CUSTOM SOLUTIONS ፚፚ Diaphragm seal made completely of titanium ፚፚ Flange diaphragm seal with rubber-coated diaphragm for use with highly abrasive media ፚፚ Inline diaphragm seals suitable for high-pressure cleaning up to 1000 bar ፚፚ Customised diaphragm seal for hydrogen applications up to 1500 bar ፚፚ Special combinations with...

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hygienic application Successful customised solutions for challenging use in hygienic and aseptic applications reflect LABOM's special expertise in this area: Designs with hygienic surfaces and a wide variety of aseptic connections without dead space are available, LABOM uses clever techniques, for example extremely reduced volume pressure chambers, which reduce the temperature error to a large degree, abrasive media For use in highly abrasive media, LABOM has developed screw-in diaphragm seals with rubber-coated diaphragms, The rubber coating ensures a long lifetime of the diaphragm for pressure...

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YOUR APPLICATION HYGIENIC AND ASEPTIC APPLICATIONS Pressure gauges and diaphragm seals for hygienic applications must comply with the rules of hygienic design. The design and surface quality of the materials must exclude contamination-vulnerable arrangements and ensure proper cleanability in the scope of CIP  SIP processes. Hygienic diaphragm seals from LABOM are typically constructed and /  produced according to the relevant hygiene standards of the FDA (Food and Drug Administration) or the EHEDG (European Hygienic Engineering & Design Group). In addition to off-the-shelf solutions according...

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NS HYGIENIC CONNECTIONS A series of LABOM diaphragm seals was also certified by the European Hygienic Engineering & Design Group (EHEDG) as suitable for SIP and CIP applications. The certification includes the models according to DIN 11864 as flange, clamp or screw connection, Varivent®, NEUMO Biocontrol® and the LABOM Hygienic Tubus series. In addition, for applications with less stringent requirements, a number of additional clamp connections or solutions with union nuts are available. TRANSMISSION FLUIDS As specialised producer of diaphragm seals for hygienic and aseptic processes, LABOM uses...

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DIAPHRAGM SEALS USE AND FUNCTION Many pressure measurement tasks can be performed only with the help of diaphragm seals. Their use also improves the performance of processes and systems and contributes to an increased lifespan of the measurement equipment while reducing assembly and maintenance costs. The diaphragm seals from LABOM are perfectly suited for use with our pressure gauges, but they can also be used with gauges from other manufacturers.

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FUNCTION Diaphragm seals are partitions in pressure measuring instruments which prevent the measured media from entering the measuring system. This allows them to protect the gauges from aggressive, highly viscous or solidifying measurement media as well as from high media temperatures, enabling the connection of the instruments to hygienic processes and the reduction of measurement pressure fluctuations and pressure spikes. They also provide relief in case of an unfavourable location of the pressure measurement and enable the use of pressure gauges in potentially explosive areas of zone O as...

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The wide range of applications for diaphragm seals requires a broad variety of solutions. Therefore, LABOM has more than 60 standard models in its programme. In general, a differentiation can be made between inline and flat diaphragm seals, which fulfil different types of requirements. D Easy to clean and self-draining. Particularly suited for dead-space free applications, frequent media change, for viscous media. For inline diaphragm seals, a cylinder-shaped diaphragm is welded into a piece of piping. This ensures the avoidance of turbulence, flow restrictions, dead spaces and other hygienic...

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ADVANTAGES ፚፚ Applications with high accuracy or low pressures, as the flat diaphragm shape has good spring properties. Wide range of assembly options. Can be removed, cleaned or calibrated FLAT DIAPHRAGM SEALS For flat diaphragm seals, the diaphragm lies plane and is usually circular. This facilitates the good spring properties of the diaphragm, thus maintaining low sensitivity of the diaphragm seal to temperature fluctuations. In addition, production is relatively simple. Flat diaphragm seals are available with a wide range of connection types. FLAT DIAPHRAGM SEALS FOR GENERAL APPLICATIONS...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.