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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine

Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine
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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine

Product catalog summary
Application
The FD Series Pilot Automatic Freeze Dryer is designed for freeze-drying bulk substances in various forms such as liquid, paste, and solid, and is also suitable for drying vials. The process involves dividing materials into vials, freezing them, and then drying, which prevents secondary pollution and moisture re-adsorption, facilitating long-term storage.
Features
  • Chamber: Features a rectangular dry chamber with pre-freezing and drying capabilities, constructed from polished SS 304 or optional SS316, with a high-strength plexiglass door.
  • Condenser: Made from SS304 or optional SS316, capable of reaching temperatures as low as -86°C, featuring patented gas diversion technology for efficient ice capture.
  • Refrigeration System: Utilizes dual-stage cooling technology with compressors from brands like Tecumseh and DANFOSS.
  • Circulation System: Employs a GUNDFOS shielded circulating pump and PID control electric heating component.
  • Control System: Offers manual and auto control with a PLC system and a 7’ LCD touch graphic display, supporting 32 programs with 36 segments each.
  • Vacuum System: Features a two-stage rotary vane vacuum pump with an ultimate vacuum reaching 1 Pa.
  • Safety Protection: Includes whole machine protection, operation protection, and alarms for various systems.
Specifications
Detailed specifications for various models in the FD series, including drying area, shelf quantity, temperature range, and vacuum capabilities. Specifications also cover material construction, power requirements, and control methods.
Conclusion
The FD Series Pilot Automatic Freeze Dryer is a versatile and efficient solution for freeze-drying applications across various industries, offering advanced features and robust specifications to meet diverse needs.
Procedures
The freeze dryer operates with a silicone oil circulation heating system, maintaining shelf temperatures between -50°C and 70°C. The drying chamber has a freeze-drying area of 3.16 m² with 7+1 shelves, designed for efficient sublimation and defrosting.
Standards and Recommendations
Adheres to GMP standards with optional items for customization, such as mobile remote control and material upgrades.
Key Components and Brands
Main components include compressors from TECUMSEH or DANFOSS, vacuum pumps from Leybold or Ulvac, and circulation pumps from Grundfos.
Applications
Suitable for pharmaceuticals, food processing, and biological research, particularly effective for heat-sensitive substances like antibiotics, vaccines, and biological tissues.
Optional Features
Includes mobile remote control, additional trays, and manifold systems, with specifications for various models of vacuum pumps and construction materials like SS304 and SS316 stainless steel.
Safety Protection
  • Whole Machine Protection: Ensures all safety conditions are met before the machine starts running.
  • Operation Protection: Includes logic interlock, control, and protection functions.
  • Product Protection During Sublimation Process: Heat cutting is activated if there is a lack of vacuum.
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Catalog excerpts

Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -1

LABFREEZ INSTRUMENTS (HUNAN) CO., LTD ANTOLAB GROUP CO., LTD

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -3

It is not only suitable for freeze-drying of bulk (liquid, paste, solid) conventional substances, but also suitable for drying of vials. When preparing for freeze-drying, the materials are divided into vials as needed, and the bottle caps are floated and then frozen. Drying. After drying, operate the capping device to tighten the bottle cap, which can avoid secondary pollution and re-adsorption of moisture, making it easy to store for a long time. • FEATURESChamber • Rectangular type dry chamber, Pre-freezing, drying in same chamber without any manual operation. • Drying chamber & shelves made...

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -4

plexiglass door, powerful ice remove capacity to ensure best performance. Cooling pipe condenser for FD-10F, FD-30F-RE, FD-50F-RE, FD-50F-R model. Patented gas diversion technology, cold trapping ice even, ice-catching ability. Electric heating around the condenser chamber to remove ice effective. Refrigeration System • Dual-stage cooling technology easy to maintained. • Famous brand hermetic compressor like Tecumseh (France brand) and DANFOSS (Sweden brand), low noise, and ensure powerful cooling performance. • Danfoss brand of pressure controller & valve to ensure high stability. • Condenser...

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -5

exported to computer for analysis, FD-LYO software & computer is optional for controlling by remote way. • sensor calibration function, to ensure long-term use of the accuracy of the measured value. • Real-time alarm display, historical alarm inquiry function, convenient fault diagnosis and equipment maintenance. • Users can set the level and password, decentralized operation and management. • WIFI Remote control software by computer or APP in mobile, you can set the machine in anywhere of the world. (Optional) • Two-stage rotary vane vacuum pump, vacuum is automatic adjust and can be set (optional)....

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -6

 FD-10F SERIES PILOT FREEZE DRYER SHELF & CONDENSER SIDE DOOR ALARM INDICATOR DOOR LOCK TRAYS & SENSOR DOOR & SEAL VACUUM INTERFACE MODEL Specification Picture Drying chamber Shelf area Shelf quantity Shelf heating Shelf space height 0.2 m2 2 pcs Silicon oil heating Electric heating 70 mm 0.1 m2 1 pc Silicon oil heating Electric heating 100mm -www.labfreez.com

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -8

Large LCD Touch display Graph screen Recipe programmable User management Rectangle Chamber fte-freezing & drying in some thumbs Shelf elector heating £ programmable. High performance, Electric defrost*, SS304 & SS316* Silicone Oil Temp. Control Sensor and oil heating for each shelf High accuracy temp, accuracy Ensure Auto + manual control Data can be record and export to computer High stability Leybold, Ulvot brand is optional Oil mist/anti-back valve is optional Vacuum regulation is optional With CFC-FREE refrigerant, high stability, long life time LABFREEZ - FD-20F Series Standard Freeze Dryer...

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -10

2nd FD-30F SERIES PILOT FREEZE DRYER LCD Touch graph display Auto + manual operation PLC controlled USB interface exporting date Famous brand of compressor Up to -86°C Long term works * SPECIFICATIONS Picture Heating type Electric heating Freeze-drying area Shelf quantity Shelf temp. range Temp. Difference Shelf size Sample loaded capacity Shelf spacing Tray size Tray quantity

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FD-50F SERIES PILOT FREZE DRYER

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -13

Model Heating type Picture Drying chamber Freeze-drying area Shelf quantity Shelf temp. range Temp. Difference Shelf size Shelf spacing Sample load capacity Tray quantity Tray size Chamber Material Material of Shelves Material of trays Ф22 vials (piece) Ф16 vials (piece) Ф12vials (piece) Lowest temp. Ice remove capacity Electric defrost Cool type Material Style of stoppering Ultimate vacuum Vacuum pump Pump rate Dimension (mm) Weight Voltage Freeze dryer Power Vial load capacity Cold trap

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -14

FD-100F SERIES PILOT FREEZE DRYER Model Heating type Picture Drying chamber Drying area Shelf quantity Shelf Temp range Shelf temp. difference Shelves size Tray size Tray quantity Raw material loaded capacity Height space Material of chamber Material of Shelves Material of trays Ф22 vials (PCS) Ф16 vials(PCS) Ф12vials (PCS) Condenser temp. Vials load capacity FD-100F-TP (Wall cross) Silicone oil circulation

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -16

FD-200F SERIES PILOT FREEZE DRYER  SPECIFICATIONS OF FD-200F SERIES FD-200F Series Model Heating type Picture Drying chamber Freeze-drying area Shelves quantity Shelf Temperature Shelf Temp. Accuracy Shelf spacing Size of shelves Roughness of inner wall & shelves Shelf Flatness Temperature decreasing rate 2.25 m2 5+1 pcs -50°C ~70°C ± 1°C (when stable) 80mm 500*900*20 mm Ra ≤ 0.6μm ≤ ±0.5mm / m +20°C down to -40°C/ within 60 min, (no-load, entrance of silicon oil ) -40°C up to +20°C/ within 60 min, (no- 1.98 m2 4+1 pcs -50°C ~70°C ± 1°C (when stable) 100mm 610*810*20 mm Ra ≤ 0.6μm ≤ ±0.5mm /...

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FD-300F-R PILOTFREEZE DRYER SPECIFICATIONS

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Vacuum System Double stage rotary vane pump Standard vacuum pump (Ulvac, Leybold and etc is optional) Vacuum gauge Reborn

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* MAIN SPARE PARTS cerlikorr leybold vacu burkert FLUID CONTROL SYSTEMS

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -23

❖ VACUUM PUMP FOR FD SERIES FREEZE DRYER (STANDARD) 2XZ Series Vacuum Pump (Brandfrom China) Vacuum Pump(GermanyLeybold, Japan Uivac) (Optional) Water vapour tolerance_mbar 30_20_40_20_25 Connecting ports (Inlet and exhaust) DN 25KF 25KF 4Q|<F 40|<F 40KF Noise2J (sound pressure level at 1 m with gas ballast closed / open (50Hz)) Oil filling (Capacity) Max Min Weight (without oil filling) Motor power 220V 50Hz, Single-Phase

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Brochure Labfreez® FD-F series pilot freeze dryers lyophilizers machine -24

Food vacuum freeze dryer is referred to as food freeze dryer. The items processed by vacuum freeze drying are easy to be stored for a Long time. After adding water, they can be restored to the state before freeze drying and maintain the original biochemical characteristics. It is suitable for heat sensitive substances such as antibiotics, vaccines, and blood products. enzymes, hormones and other biological tissues, freeze-drying technology is very suitable and widely used in medicine, pharmaceuticals, biological research, chemical industry, food and other fields. • The whole machine has humanized...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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