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Optimised finger jointing

Optimised finger jointing

Optimised finger jointing

Product catalog summary
Overview
IdealCombi, a leading window manufacturer in Denmark, processes approximately one million linear metres of laminated wood annually. The company employs finger jointing to eliminate faults and knots in the wood.

Tooling Optimization
Previously, IdealCombi utilized conventional HSS tooling for finger jointing, achieving around 12,000 linear metres before requiring tool regrinding. By transitioning to C5-coated finger jointing tools, the tool life has increased over fourfold, reaching 50,000 linear metres before regrinding.

Production Savings
The switch to C5-coated tools has resulted in a financial saving of approximately 62% per linear metre, culminating in an annual cost saving of around €16,000. The C5 coating enhances tool performance by hardening the cutting edge and tool body, reducing friction.

Performance Improvements
  • Fewer tool changes
  • Extended tool life
  • Reduced cleaning effort
  • Lower unit costs
  • Decreased post-processing
  • Increased production capacity
These improvements contribute to better overall economic efficiency.

Coating Matrix and Properties
The document provides a detailed coating matrix, comparing various tool types and coatings, including HSS and SC tools with C5, C7 PLUS, and C8 coatings. Key properties such as hardness, coefficient of friction, and coating thickness are outlined, highlighting the advantages of coated tools.

About Kyocera Unimerco
Kyocera Unimerco, part of the Japan-based Kyocera group, manufactures, distributes, and services machining tools and measuring equipment. Established in 1964, the company offers standard and customized tools, tool maintenance, coating, and optimization guidance from its headquarters in Denmark.
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Catalog excerpts

Optimised finger jointing-1

WOOD DIVISION  Optimised finger jointing Case story about IdealCombi IdealCombi, one of Denmark’s largest window manufacturers, processes about one million linear metres of laminated wood each year, finger-jointing it to remove faults and knots. Tooling solution

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Optimised finger jointing-2

Production savings and improved performance Previously, IdealCombi used conventional HSS tooling for the finger jointing process, completing around 12,000 linear metres before having to regrind the tools. By changing to C5-coated finger jointing tools, IdealCombi has increased tool life by more than four times. Production savings By changing to C5-coated finger jointing tools, IdealCombi has increased tool life by more than four times – to 50.000 linear metres before regrinding. The financial saving per linear metre is approx. 62%. Overall, the annual cost saving amounts to approx. € 16,000

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Optimised finger jointing-3

C5 – improved performance This tool is treated with Kyocera’s surface coating C5, which has numerous good properties benefitting both tool function and tool life. The coating makes the surface of both cutting edge and tool body harder, and less friction is produced. This means:  ewer tool changes F  onger tool life L  ower unit costs L … all resulting in better overall economy Coating matrix Workpiece material SC-brazed blade / saw blade HSS planer iron / Tersa knives Laminated wood * Coated FHM mills are automatically recoated when RE•NEW® is performed Physical properties Hardness [GPa] Coefficient...

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Optimised finger jointing-4

Kyocera Unimerco manufactures, distributes and services tools for machining, as well as measuring equipment for the manufacturing industry. The tooling concept comprises standard and customised tools, RE•NEW® tool maintenance, coating and optimisation guidance. The Danish company was established in 1964 and has product development, production, sales and service in the corporate headquarters, located in Denmark. The company is part of the Japanbased Kyocera, founded in 1959.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.