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Z-Carb-MD End Mills for Mold and Die

Z-Carb-MD End Mills for Mold and Die
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Z-Carb-MD End Mills for Mold and Die

Product catalog summary
Overview
SGS Mold & Die Solutions specializes in high-efficiency machining tools for hardened mold and die materials, capable of handling complex configurations and challenging materials like carbon steels, hardened steels, stainless steels, tool steels, and aluminum.
Key Products
  • Z-Carb-MD: Features a patented unequal helix design for chatter-free finishes, extended tool life, and higher feed rates.
  • Turbo-Carb: Suitable for high-speed rough and finish milling of mold and die steels up to 60 HRc, with a unique coating that negates the need for flood coolant.
  • Power-Carb: Designed for milling mold grade steels up to 65 HRc, with eccentric relief and a high helix design for improved surface finishes and edge strength.
Machining Applications
Details on various machining applications such as pocketing, finishing, and slotting, with specific tools and parameters based on material hardness.
Technical Specifications
Includes cutting diameter, length of cut, overall length, shank diameter, and corner radius for each tool type, with tolerances for metric and fractional measurements.
Application Tips
Recommendations for using pressurized air with oil for materials under 40 HRc, dry air for harder materials, and techniques like climb milling and helical interpolation to extend tool life.
Speed and Feed Recommendations
Comprehensive tables for speed and feed recommendations for roughing and finishing operations across different steel hardness levels, with both fractional and metric measurements.
Advantages of Dry Milling
Highlights the benefits of dry milling, such as prolonging tool life by eliminating the need for flood coolant, especially in high-temperature applications.
Additional Overview
Discusses milling applications in hardened steels, addressing high-temperature challenges and the benefits of semi-cooling methods. Introduces Ti-NAMITE-A® coating for dry milling, enhancing protection and tool life.
Specifications
Detailed specifications for Power-Carb® end mills, including cutting diameter, length of cut, overall length, and shank diameter, along with Vickers hardness and oxidation temperature for Ti-NAMITE-A® and TiN coatings.
Performance Data
Includes performance data for milling D2 steel at 58 HRc using air/oil cooling methods, with tool speed and feed rate recommendations.
Speed and Feed Recommendations
Detailed recommendations for slotting, profiling, and high-speed profiling across different steel hardness levels (30-65 Rc), including radial width of cut, axial depth of cut, and feed per tooth for various tool diameters.
Benefits of Dry Milling
Outlines advantages such as eliminating costs associated with cutting fluids, coolant disposal, and reducing health issues related to cutting fluids.
Contact Information
Provides contact details for SGS Tool Company and its international branches, including phone numbers, fax numbers, and email addresses for customer service and sales inquiries.
See more

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.