Z carb AP
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Solid Carbide Tools High Performance VALUE AT THE SPINDLE ISO 9001 Certified Company

ADVANCED PATENTED DESIGN DELIVERS ADVANCED PRODUCTIVITY With conventional end mills, the cutting teeth entering and exiting the material creates a natural rhythm that results in damaging harmonics. Harmonics produce a frequency that resonates through the entire tool, resulting in one of the most damaging forms of cutter wear known as chatter. Chatter degrades the quality of your finish. It also creates tool pressure which has a negative effect on tool life. If you use conventional long reach tools, your chatter problem is further compounded by deflection, which limits your maximum speeds...

ENHANCED CORNER GEOMETRY WITH TIGHT TOLERANCE CORNER RADIUS • Improved accuracy • Improved shearing capabilities • Reduces tool pressure UNEQUAL HELIX DESIGN • Eliminates harmful harmonics unequal flute spacing • Suppresses chatter PATENTED VARIABLE RAKE ANGLE • Controls cutting zone temperature • Produces ideal chip shape and size • New Expanded tools • Now also available with HAIMER SAFE-LOCK option on select diameters THREE STAGES OF CHATTER SUPPRESSION Unequal flute spacing helps to disrupt the rhythmic pattern created by the cutting edge of typical end mills, which helps to suppress...

AlTiN Ti-NAMITE-X Ti-NAMITE-X Advantages over AlTiN Hardness (HV) 2549 HV 3059 HV Increased hardness offers better resistance to abrasion wear and improved coating strength. Young's 460 GPa 368 Gpa Increased toughness in the coating improves the Modulus of performance in applications that encounter a high Elasticity level of mechanical stress such as milling. Adhesion 70 N 130 N Good adhesion is critical to optimum performance; the level of measured adhesion has been proven to have a direct relationship to overall tool life. With a denser more uniform coating structure Ti-NAMITE-X improves...

They’ve exceeded so well… I’m getting insane results here. THEY HAVEN’T FAILED ME. Quotes and figures from end users using Z-Carb AP tools in their shops and getting real results, with real savings. The Z-Carb AP tool saved an end user almost 74%, taking a cost per part from $1,073 to $281! I know you needed results for the quarter, but I can’t give you exact data until this thing dies. That is why I recommend you all around town. It isn’t getting any better… with straight

TOLERANCES (inch) DIAMETER D, D2 CORNER RADIUS TOLERANCES (inch) < 1/8 = +0.0000 / -0.0010 > 1/8 = +0.0000 / -0.0020 (continued on next page) Weldon Flat HAIMER Safe-Lock Variable Rake Angle

TOLERANCES (inch) DIAMETER D. CORNER RADIUS TOLERANCES (inch) Weldon Flat HAIMER Safe-Lock Variable Rake Angle

CORNER RADIUS TOLERANCES (mm) < 3 = +0,000 / -0,025 > 3 = +0,000 / -0,050 Weldon Flat HAIMER Safe-Lock Variable Rake Angle

TOLERANCES (inch) DIAMETER D, CORNER RADIUS TOLERANCES (inch) R = +0.0000 / -0.0020 New Expanded Tools Cutting Diameter D, HAIMER Safe-Lock Series Z1PLC | Fractional www.sgstool.com

CORNER RADIUS TOLERANCES (mm) R = +0,000 / -0,050 HAIMER Safe-Lock

TOLERANCES (inch) DIAMETER D, □□UtL Long Reach Neck Series Z1PLB | Fractional www.sgstool.com

Z-Carb-AP Speed & Feed Recommendations Series Z1PCR, Z1PLC, Z1PLB Fractional Hardness continued on next page

STAINLESS STEELS M (PH) M 13-8 PH, 15-5 PH, 17-4 PH, Custom 450 SUPER ALLOYS (NICKEL, COBALT, IRON BASE) Inconel 601, 617, 625, Incoloy, Monel 400 SUPER ALLOYS (NICKEL, COBALT, IRON BASE) Inconel 718, X-750, Incoloy, Waspaloy, Hastelloy, Rene TITANIUM ALLOYS Pure Ttanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si Bhn (Brinell) HRc (Rockwell C) rpm = Vc x 3.82 / D., ipm = Fz x 4 x rpm maximum Slotting Ap for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .25 x Dt maximum Profile Ae for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .20 x D] reduce speed and feed for materials harder than listed...

Z-Carb-AP Speed & Feed Recommendations CAST IRONS (LOW & MEDIUM ALLOY) Gray, Malleable, Ductile CAST IRONS (HIGH ALLOY) Gray, Malleable, Ductile STAINLESS STEELS < 275 Bhn (DIFFICULT) or continued on next page

STAINLESS STEELS M (PH) M 13-8 PH, 15-5 PH, 17-4 PH, Custom 450 Hardness (Brinell) Ae x D, Ap x D: Vc (m/min) SUPER ALLOYS (NICKEL, COBALT, IRON BASE) Inconel 601, 617, 625, Incoloy, Monel 400 SUPER ALLOYS (NICKEL, COBALT, IRON BASE) Inconel 718, X-750, Incoloy, Waspaloy, Hastelloy, Rene TITANIUM ALLOYS Pure Ttanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si Bhn (Brinell) HRc (Rockwell C) rpm = (Vc x 1000) / (D, x 3.14) mm/min = Fz x 4 x rpm maximum Slotting Ap for Z1PCR <3mm diameter and all Z1MPLC / Z1MPLB is .25 x Dfl maximum Profile Ae for Z1PCR <3mm diameter and all Z1MPLC / Z1MPLB is...

Solid Carbide Tools VALUE AT THE SPINDLE Solutions Around The Globe SGS Tool Company is a privately-held, ISO-certified leader of round solid carbide cutting tool technology for the aerospace, metalworking, and automotive industries with manufacturing sites in the United States and United Kingdom. Our global network of Sales Representatives, Industrial Distributors, and Agents blanket the world selling into more than 60 countries. Leaders in Solid Carbide Tool Technology Brand names such as Z-Carb, S-Carb, V-Carb, Hi-PerCarb, Multi-Carb have become synonymous with high performance tooling...