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Z-Carb-AP Brochure

Z-Carb-AP Brochure
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Z-Carb-AP Brochure

Product catalog summary
Overview: The Z-Carb-AP is an advanced end mill designed to enhance machining performance through superior chatter suppression, increased productivity, and extended tool life. It incorporates SGS' patented designs for improved accuracy and efficiency.
Key Features:
  • Chatter Suppression: Utilizes a three-stage system with unequal flute spacing, unequal helix design, and variable rake geometry to minimize harmonics and enhance milling stability.
  • Enhanced Geometry: Features improved corner geometry with tighter tolerance corner radii for better machining accuracy and reduced tool pressure.
  • Advanced Coating: Ti-NAMITE-X coating enhances hardness, toughness, and adhesion, reducing edge wear and extending tool life.
Performance Benefits:
  • Reduces chatter by up to 68% compared to conventional end mills.
  • Experiences up to 70% less tool wear.
  • Produces up to 321% smoother surface finishes.
Technical Specifications:
  • Material Compatibility: Suitable for carbon steel, alloy steel, tool steel, cast iron, stainless steel, titanium, and high-temperature alloys.
  • Speed and Feed Recommendations: Detailed rates provided for various materials and hardness levels to ensure optimal performance.
  • Tolerances: Specific tolerances for diameter and corner radius ensure precision in machining applications.
Application Tips:
  • Avoid re-milling chips and ensure adequate gripping pressure in tool holders.
  • Use water-soluble oil for machining difficult materials.
  • Ensure setup rigidity during heavy roughing operations.
Material Specifications and Cutting Parameters:
  • Alloy Steel: Includes grades such as 4140, 4150, with specific cutting parameters based on hardness.
  • Tool Steel: Grades include A2, D2, with parameters for different hardness levels.
  • Cast Iron: Covers gray, ductile, and malleable types with specific parameters.
  • Stainless Steel: Divided into categories with respective grades and parameters.
  • Titanium: Includes Ti5Al-5V-5Mo, Ti6Al4V with specified parameters.
  • High Temperature Alloy: Includes A-286, Hastelloy with specific parameters.
Cutting Instructions:
  • Formulas for calculating RPM and IPM are provided.
  • Recommendations for adjusting feed and speed based on material hardness.
  • Guidance on using the SGS Tool Wizard for detailed technical information.
SGS Tool Company Overview:
  • Known for high-performance tooling with a focus on consistency, quality control, and R&D.
  • Offers patented geometries for improved tool life and performance.
  • Provides global customer support and technical assistance.
Contact Information:
  • Contact details for SGS offices in the USA, Canada, UK, France, Germany, Eastern Europe, Russia, and China.
See more

Catalog excerpts

Z-Carb-AP Brochure-1

Solid Carbide Tools Patented Variable Rake End Mills The Z-Carb-AP offers performance so advanced, it goes way beyond typical "High Performance" end mills. • Superior chatter suppression through advanced patented design • Increase productivity by cutting deeper and wider without harmful harmonics • Lower cutting forces promote longer tool life Featuring SGS'exclusive:

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Z-Carb-AP Brochure-2

Advanced Patented Design Delivers Advanced Productivity With conventional end mills, the cutting teeth entering and exiting the material creates a natural rhythm that results in damaging harmonics. Harmonics produce a frequency that resonates through the entire tool, resulting in one of the most damaging forms of cutter wear known as chatter. Chatter degrades the quality of your finish. It also creates tool pressure which has a negative effect on tool life. If you use conventional long reach tools, your chatter problem is further compounded by deflection, which limits your maximum speeds and...

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Z-Carb-AP Brochure-3

Features & Benefits Unequal Helix Design • Eliminates harmful harmonics Unequal Flute Spacing • Suppresses chatter Patented Variable Rake Angle • Controls cutting zone temperature • Produces ideal chip shape and size Long Reach Designs • Cut deeper and faster in long reach applications Enhanced Corner Geometry with Tight Tolerance Corner Radius Improved accuracy Improved shearing capabilities Reduces tool pressure Ti-NAMITE-X® Advanced Tool Coating Our hardest, toughest coating, with excellent adhesion at higher temperatures Increased tool life ADVANCED TOOL COATING AITiN Ti-NAMITE-X Ti-NAMITE-X...

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Z-Carb-AP Brochure-4

^&3Erifr£ÏP amiate &^nx^y I3J ili íMIfe Tolerances (inch) Corner Radius Tolerances (inch) Z-Carb-AP Mini Z-Carb-AP with JetStream Series Z1PCR 4-Flute Fractional Corner Radius Continued next page

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Z-Carb-AP Brochure-5

Tolerances (inch) Corner Radius Tolerances (inch) Series Z1PCR 4-Flute Fractional Corner Radius (continued)

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Z-Carb-AP Brochure-6

^&3Erifr£ÏP amiate &^nx^y I3J ili íMIfe Corner Radius Tolerances (mm) Z-Carb-AP with JetStream Z-Carb-AP Mini Series Z1MPCR 4-Flute Metric Corner Radius

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Z-Carb-AP Brochure-7

^a^ac^ïp Comíate &^x^y & m ¡mm Patented Variable Rala End Mills Z-Carb-AP Long Reach Corner Radius Tolerances (inch) Z-Carb-AP Long Reach Application Tips: Avoid re-milling chips Tool holders with adequate gripping pressure and TIR are required Stub solid holders orzerò length ER style collet holders are recommended for heavy stock removal using tools over 1/2 inch (12mm) Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed) Water soluble oil is recommended when machining difficult materials such as stainless steel, high temp, alloys,...

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Z-Carb-AP Brochure-8

_Corner Radius Tolerances (mm) Series ZIIV!PLC 4-Flute Long Reach Metric Corner Radius

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Z-Carb-AP Brochure-9

Z-Carb-AP Speed and Feed Recommendations - Fractional CARBON STEEL ALLOY STEEL TOOL STEEL CAST IRON Gray, Ductile, Malleable STAINLESS-Free Machining HIGH TEMPERATURE ALLOY A-286, Hastelloy, Incoloy, Inconel, Rene, Waspalloy Feed (inch/flute) - maximum recommended depths shown - adjust feed as required for finish cuts - reduce speed and feed for materials harder than listed - referto the SGS Tool Wizard for more complete technical information (available at www.sgstool.com)

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Z-Carb-AP Brochure-10

Z-Carb-AP Speed and Feed Recommendations - Metric CARBON STEEL TOOL STEEL CAST IRON Gray, Ductile, Malleable STAINLESS-Free Machining HIGH TEMPERATURE ALLOY A-286, Hastelloy, Incoloy, Inconel, Rene, Waspalloy Feed (mm/flute) - maximum recommended depths shown - adjust feed as required for finish cuts - reduce speed and feed for materials harder than listed - referto the SGS Tool Wizard for more complete technical information (available at www.sgstool.com)

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Z-Carb-AP Brochure-11

About SGS Tool Company Z-Carb. S-Carb. Ski-Carb. Hi-PerCarb. In the machining/metalworking industry, these SGS brand names have become synonymous with high performance tooling. We're proud to have pioneered some of the world's most advanced cutting technology right here in our Northeast Ohio manufacturing campus. With sales offices in over 60 countries, SGS high performance end mills, drills, burs, routers, and reamers are increasing productivity and reducing cost around the world. Incredible batch-to-batch consistency Metallurgical lab dedicated to testing and rigorous quality control ISO-certified...

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Z-Carb-AP Brochure-12

Solid Carbide Tools Patented Variable Rake End Mills SOLD IN OVER 60 COUNTRIES UNITED STATES OF AMERICA TOOL COMPANY World Headquarters 55 South Main Street Munroe Falls, Ohio 44262 U.S.A. Customer Service - E-mail: [email protected] 171 Northport Road, Unit #3 E-mail: [email protected] UNITED KINGDOM Wokingham, Berkshire E-mail: [email protected] Business Parc SILIC E-mail: [email protected] E-mail: [email protected] EASTERN EUROPE E-mail: [email protected] E-mail: [email protected] TOOL DIVISION E-mail: [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.