Solid carbide end mills for aluminum

Product catalog summary

Overview: This document outlines the specifications and performance data for SGS S-Carb solid carbide end mills, optimized for aluminum and magnesium alloys. These tools feature a Titanium Diboride (TiB2) coating to enhance performance.

Specifications:

Coating: TiB2 (Titanium Diboride)
Hardness: 4000HV
Oxidation Temperature: 850°C - 1562°F
Coefficient of Friction: 0.45
Thickness: 1 - 2 Microns (depending on tool diameter)

Series 43 3-Flute End Mills:

Designed for efficient chip removal at high feed rates with reduced cutting forces.
Features symmetrical end gashing for better balance and finish.
Available in various lengths and corner radii, with resharpening services.
Performance: 20% more productive than Competitor D and 50% more than Competitor O.

Series 47 2-Flute End Mills:

Engineered for chatter-free operation, enhancing material removal rates and surface finishes.
Low cutting force allows higher feed rates and extended tool life.
Available in regular and extended reach, square and ball end, in both fractional and metric sizes.

Performance and Recommendations:

Speed and feed recommendations are provided for materials like aluminum alloys, plastics, copper alloys, and brass/bronze.
Detailed feed rates and speeds for operations such as slotting, peripheral, and contouring.
Guidelines for axial depth and radial width to optimize performance.

Tables and Data:

Comprehensive tables list cutting diameter, length of cut, overall length, shank diameter, and EDP numbers for both uncoated and TiB2 coated tools.
Specified tolerances for inch and metric measurements.

Product Overview: Technical specifications for the S-CARB SERIES 43/47 3/2-Flute End Mills for aluminum, including formulas for speed and feed rates.

Key Formulas:

Surface Speed: (m/min x 1000) / (3.14 x tool diameter).
Feed per Minute: feed per tooth x number of teeth x rpm.

Contact Information: Lists contact details for SGS Tool Company and its international branches, including phone numbers, fax numbers, and email addresses for customer service and sales inquiries.

Distribution: The tools are distributed in over 60 countries, indicating a broad international presence.