Overview: The document details the specifications and features of the S-Carb 3-Flute
End Mills, designed for machining aluminum, non-ferrous, and non-metallic materials. It emphasizes the high-performance symmetrical 3-flute design suitable for both roughing and finishing.
Key Features:- Engineered Flute Design: Facilitates effective chip removal at high feed rates and reduces cutting forces.
- Symmetrical End Gashing: Enhances balance at high spindle speeds and improves workpiece finish.
- Circular Land: Increases control and reduces chatter.
- TiB2 Coating: Provides exceptional performance in aluminum and magnesium alloys with high microhardness and oxidation temperature.
Specifications:- Long Reach Design: Features a necked design with blended diameter transitions for clearance and reach.
- Available Sizes: Offers various lengths and corner radii, with options for JetStream technology for coolant placement.
- Tolerances: Detailed tolerances for diameter and corner radius are provided.
Performance Comparison: Includes a performance chart showing the SGS S-Carb Series 43's superior feed rates and balance capabilities compared to competitors.
Applications: Suitable for aerospace, automotive, mold and die, aluminum firearm components, and semiconductor applications.
Additional Products: Introduces Ski-Carb End Mills for aluminum and non-ferrous applications, featuring a high helix design and TiB2 coating for enhanced tool life and reduced wear.
Tolerances and Specifications: Outlines tolerances for diameters and corner radii in inches, with specific values for different diameter ranges, all classified under h6.
Material and Application Recommendations: Provides speed and feed recommendations for Ski-Carb end mills in aluminum and non-ferrous applications, including specific sfm and m/min values.
Feed Rate per Tooth: Details feed rates per tooth for various diameters in both inches and millimeters, with adjustments for different materials.
SGS Speed and Feed Recommendations: Offers guidelines for slotting and profiling high-performance aluminum, non-ferrous, and non-metallic materials using S-Carb and Ski-Carb end mills, including adjustments for longer tools and coolant use.
General Recommendations: Provides starting points for rates, potential machine capability exceedance, and adjustments for extra-long flute tools, emphasizing the importance of coolant and SGS patented Jet Stream technology.
Contact Information: Lists contact details for SGS Tool Company and its distributors in various countries, including phone numbers, fax numbers, and email addresses.