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KYOCERA SGS Precision Tools
Global Product Catalog v26.1

Global Product Catalog v26.1

Product catalog summary

Introduction
KYOCERA SGS Precision Tools (KSPT) is a prominent manufacturer of solid carbide cutting tools, certified under ISO 9001:2015. The company is known for its advanced cutting technologies and commitment to quality, providing high-performance tools for various industries globally.

Technical Centers and Services
KSPT operates technical centers focused on innovation and application-driven tool geometries. They offer training programs and application support to optimize tool performance, including services like reconditioning, recoating, regrinding, and custom tooling solutions, supported by a global technical support network.

Custom Engineered Tooling Solutions
KSPT offers custom tooling solutions tailored to specific applications, integrating patented designs for optimal performance. Their capabilities include complex tool designs, project management, and a range of custom tools such as end mills, drills, and reamers.

European Operations
The European facility in Wokingham, England, specializes in manufacturing special cutting tools and offers extensive support for high-performance tools in sectors like aerospace and medical. They provide rapid response services, in-house PVD coating, and product development support.

APEX Application Expert
APEX is KSPT's web application designed to enhance tool selection and parameter setup, offering features like application data optimization, customization, and export capabilities.

Product Legends and Safety
The catalog includes legends for various tools, detailing configurations, materials, and safety guidelines. It emphasizes the importance of wearing safety glasses and provides warnings about chemical exposure risks.

Specifications and Guidelines

Tool Selection: Choose end mills with the largest diameter, shortest flute, and overall length for optimal rigidity. Long flute tools are not suitable for pocketing, slotting, or heavy profiling.
Tool Holders: Use holders with adequate gripping pressure and TIR. Stub holders or zero-length collet style holders are recommended for heavy stock removal.
Workpiece and Machine: Ensure secure clamping to reduce chatter. The spindle must be in optimal condition, and sufficient horsepower is required for recommended speeds and feeds.
Coolant: Use air blast or liquid coolant to avoid re-milling chips. Maintain clean coolant with appropriate concentration.

Procedures and Methods

Entry Methods: Pre-drilling is preferred. Alternative methods include helical and straight ramping. High ramp angles require reduced feed rates.
Climb Milling: Generally preferred for better performance and extended tool life.

Recommendations

General Recommendations: Use water-soluble oil or air blast for tool steels, mold & die steels, carbon or alloy steels. For stainless steels, titanium, high-temperature alloys, and non-ferrous alloys, use water-soluble oil.
Feed and Speed Adjustments: Adjust speeds and feeds based on radial width and axial depth. Reductions may be necessary for long flute tools, extended reach tools, or harder materials.

Data and Parameters

Speeds and Feeds: Specific speeds and feeds are provided for different materials and cut types, based on radial width and axial depth.
Tolerances: Detailed tolerances for different diameters are specified, ensuring precision in machining processes.

Key Takeaways

Proper tool and holder selection, along with secure workpiece clamping, are crucial for optimal machining performance.
Adjustments in speeds and feeds are necessary based on material hardness and tool specifications.
Coolant management and entry methods significantly impact tool life and machining efficiency.

Conclusion
This document serves as a comprehensive guide for machining various materials, emphasizing the importance of adjusting machining parameters based on material properties and tool specifications. It provides essential data for optimizing machining processes and ensuring high-quality finishes.

Catalog excerpts

VALUE AT THE SPINDLE Solid Carbide Tools Global Product Catalog

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VALUE AT THE SPINDLE Solid Carbide Tools KYOCERA SGS Precision Tools (KSPT) is an ISO 9001:2015 Certified manufacturer of industry leading round solid carbide cutting tools. State of the art manufacturing and warehouse facilities have the capacity and processes to meet the quality and delivery demands of customers in all markets around the world. Complete inspections performed within its metallurgical lab and manufacturing quality departments ensure the use of high quality carbide and reliable manufacturing consistency regardless of when a cutting tool is produced. KSPT is proud to have pioneered...

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Table of Contents KYOCERA SGS Precision Tools . . . . . . . . . . . . . . 2 Technical Centers . . . . . . . . . . . . . . . . . . . . . . . . . 4 Tooling Services . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Custom Engineered Tooling Solutions . . . . . . . 6 KYOCERA SGS Precision Tools Europe Ltd. . . . 7 APEX Application Expert . . . . . . . . . . . . . . . . . . . 8 HOLE MAKING High Performance Drills . . . . . . . . . . . . . . . . . . 186 Drill Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 General Application Drills . . . . . . . . . . . . . . . 336 General...

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Cutting Tool Innovation Our mission is to deliver value at the spindle. We achieve this by engineering advanced, application-driven cutting tool geometries using the latest technologies and techniques. Every tool we design is built to push the limits of performance and move the industry forward. • Precision measuring and tool monitoring technology • Ongoing market research and innovation • Unique, high-performance tool designs We believe in empowering machinists at every stage of their journey. Our training programs are hands-on, immersive, and tailored to real-world challenges, because great...

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Comprehensive Tooling Services Tooling Services Facilities KYOCERA SGS delivers expert tooling services designed to extend tool life, improve performance, and meet your specific application needs. From Reconditioning, Recoating, and Regrinding to Custom Specials and Alterations, our solutions are backed by the deep expertise of our KYOCERA SGS Technical Support Teams. We proudly provide tooling services across North America and Europe, offering precision support wherever you need it. KYOCERA SGS Precision Tools KYOCERA SGS Precision Tools Cuyahoga Falls, Ohio 44223 U.S.A. Wokingham, Berkshire...

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Custom Engineered Tooling Solutions Complex Solutions Made Easy At the heart of our engineered custom tooling capabilities lies our dedication to providing our customers with comprehensive solutions that align seamlessly with their needs. With the ability to integrate patented, industry-leading designs into each uniquely tailored tool, we ensure a perfect fit for your specific application. Technology-Driven Capabilities • Complex custom tool designs Tailor-made machining solutions Complete project management Start an online quote request with us today! North America Combination Tooling Custom...

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SGS Solid Carbide Tools www. kyocera-sgstool . co . ukKYOCERA SGS Precision Tools Europe The state-of-the-art KYOCERA SGS Precision Tools Europe facility is located in Wokingham, England and is focused on the manufacture of special cutting tools, high accuracy form tools, tool modifications and regrinds. A highly skilled team of professionals specialise in the supply and support of high performance tools for the Aerospace, Medical, Power Generation, and Motorsport markets. KYOCERA SGS Precision Tools Europe offers a full range of end mill and drill products: • Multi-Million Euro Warehouse Stocking...

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Say hello to APEX: Application Expert KYOCERA SGS's enhanced web application designed to make your SGS tool selection and parameter setup faster and more effective! OPTIMIZE TOOL PERFORMANCE Gain essential application data to optimize tool Use powerful tools to tailor results, compare performance, including cutting parameters up to five options, and visualize ramping parameters with detailed drawings. SAVE TIME Easily select application types, units, and Generate PDFs with application data, add materials with our user-friendly interface and comments, and print precise line drawings autofill features....

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Common Legend Leyenda habitual Légende commune Gemeinsame Legende TO ORDER: Please specify quantity and EDP number. PARA SU PEDIDO: Por favor especifique cantidad y número de EDP. POUR COMMANDER: Veuillez préciser la quantité et le code article EDP. BESTELLEN: Bitte Menge und EDV-Nummer angeben. RETURN POLICY: An RMA number must accompany all product returns. Contact your Customer Service Representative for an RMA number. DEVOLUCIONES: Todo material devuelto debe ir acompañado de un número de RMA correspondiente. Para solicitarlo, póngase en contacto con su Representante de Atención al Cliente....

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Common Legend Leyenda habitual Legende commune Gemeinsame Legende Steels (P) Aceros Aciers Stahle Non-Ferrous (N) No Ferricos Non Ferreux Nichteisenmetalle □ Stainless Steels (M) Aceros Inoxidables Aciers inoxydables Nichtrostende Stahle High Temp Alloys (S) Aleaciones Termorresistentes Alliages hautes temperatures Warmfeste Legierungen Cast Iron (K) Acero de Fundicion Fonte Grauguss □ Hardened Steels (H) Aceros Endurecidos Aciers Trempes Geharteter Stahl TOOL LENGTH LONGITUDES DE HERRAMIENTAS LONGUEUR DE L'OUTIL WERKZEUGLANGE Kurze Bauform Long Reach Neck Larga con cuello Detalonnage longue...

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End Mill Legend Leyenda fresas Légende fraise Fräser-Legende END CONFIGURATIONS CONFIGURACIONES DE LA PUNTA FORME DE L'OUTIL EN BOUT ENDENAUSFÜHRUNG Ball Esférica Boule Kugelkopf Corner Plana con borde romo Rayon mit Eckenradius SIDE PROFILE PERFIL LATERAL PROFIL LATÉRAL SEITENPROFI Square Plana Non rayonné Scharfkantig Tapered Circle Segment Perfil Cónico de Segmento Circular Conique Segment de Cercle Tonnen Segment Linear taper Perfil Cónico Conique Droit Linear Kegel SHANK TYPE TIPO DE VÁSTAGO TYPE DE QUEUE SCHAFTART Common Normal Dégagée Standard Picatinny Dovetail Form Fresa de Forma Picatinny...

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Global Product Catalog v26.1

Global Product Catalog v26.1

Catalog excerpts

All KYOCERA SGS Precision Tools catalogs and technical brochures

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