Solid Carbide Tools Drilling Solutions

HIGH PERFORMANCE FLUTE DESIGN • efficiently transports chips • increases strength for aggressive drilling Ti-NAMITE A COATING • improves resistance to heat and wear • enhances tool life DOUBLE MARGIN DESIGN • improves accuracy and surface finish B2 • increases stability and rigidity The key features designed into the Hi-PerCarb Series 135 Drill allow the product to offer application bene- fits not only beyond that of standard carbide drills, but also other High Performance drills. Each feature of the Hi-PerCarb Series 135 Drill was uniquely engineered as a solution towards addressing the issues...

PERFORMANCE. MACHINING ENVIRONMENT: Haas VM-3 with 9% Water Soluble Oil Flood Coolant 5/16” (.3125) diameter hole: 4140 application – .650” deep 6Al-4V application – 1.125” deep MATERIAL GROUPS TOTAL CYCLE TIME TIME PER HOLE IN SECONDS ACCURACY OF HOLE PRODUCED MEASURED HOLE SIZE IN INCHES AVERAGE SURFACE FINISH IN RA AVERAGE SURFACE FINISH RESULTS MATERIAL GROUPS MATERIAL GROUPS SOLID CARBIDE DRILL AND REAMER The second margin gives the Hi-PerCarb Series 135 Drill a burnishing effect and the flute form effectively controls and transports chips allowing the drill to offer superior surface finishes...

PRECISION. The stability of the double margin design and penetration capability of the point geometry allow the Hi-PerCarb Series 135 Drill to address demanding applications that would normally require reduced operating parameters or a two step process. PASSION. The secondary flute provides a channel for cooling capabilities normally not found in external coolant drills, this combined with the Ti-NAMITE A tool coating and the high strength edge design results in increased operating parameters with additional tool life. ACTUAL CUSTOMER APPLICATION USING A 6MM DRILL IN 17-4 PH STAINLESS STEEL COMPETITOR...

BLIND HOLE THROUGH HOLE CROSS HOLE ORIGINAL TOTAL COST TO DRILL PER PART PRECAST HOLE NEW TOTAL COST TO DRILL PER PART TOOL COST MACHINING COST COOLANT COST MACHINE DOWNTIME COST TOOL CHANGE COST ADMINISTRATIVE COST TOOL COST REDUCED BY MACHINE DOWNTIME COST REDUCED BY MACHINING COST REDUCED BY TOOL CHANGE COST REDUCED BY COOLANT COST REDUCED BY ADMINISTRATIVE COST REDUCED BY $0.12 (14.86%) TOTAL COST TO DRILL PER PART REDUCED BY Using 100 tools per job compared to 358 means less inventory and fewer purchase orders to issue resulting in improved administrative cost and reduced tooling cost per...

TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only Series 135 3xD  |  Fractional & Metric Right Spiral 36,0 63160 (continued on next page)

TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only Right Spiral External Coolant Series 135 3xD  |  Fractional & Metric 36,0 63749 (continued on next page)

TOLERANCES (inch) Tap Size Reference Only Decimal Metric Equivalent Equivalent Series 135 3xD  |  Fractional & Metric 1-7/16 51347 (continued on next page) Right Spiral

TOLERANCES (inch) DIAMETER Right Spiral Tap Size Reference Only Decimal Metric Equivalent Equivalent Series 135 3xD  |  Fractional & Metric 1-9/16 51355 (continued on next page)

TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only Right Spiral Series 135 3xD  |  Fractional & Metric 45,0 63198 (continued on next page)

TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only External Coolant Right Spiral Series 135 3xD  |  Fractional & Metric

TOLERANCES (inch) Decimal Metric Equivalent Equivalent Tap Size Reference Only Series 135 5xD  |  Fractional & Metric Right Spiral (continued on next page)

TOLERANCES (inch) DIAMETER Tap Size Reference Only Decimal Metric Equivalent Equivalent External Coolant Right Spiral Series 135 5xD  |  Fractional & Metric (continued on next page)

TOLERANCES (inch) Tap Size Reference Only Decimal Metric Equivalent Equivalent Series 135 5xD  |  Fractional & Metric (continued on next page) 14 Right Spiral

TOLERANCES (inch) DIAMETER Cutting Diameter D1 Common Decimal Metric Equivalent Equivalent Tap Size Reference Only External Coolant Right Spiral Series 135 5xD  |  Fractional & Metric (continued on next page)

TOLERANCES (inch) (continued on next page) 16 Right Spiral Tap Size Reference Only Decimal Metric Equivalent Equivalent Series 135 5xD  |  Fractional & Metric

TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only Series 135 5xD  |  Fractional & Metric

Series 135 3xD  |  Speed & Feed Recommendations CAST IRONS Gray, Malleable, Ductile

SUPER ALLOYS (NICKEL , COBALT, IRON BASE) Inconel 601, 617, 625, Incoloy, Monel 400, Rene, Waspaloy TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si, Ti-6Al4V COPPER ALLOYS Alum Bronze, C110, Muntz Brass Series 135 3xD  |  Speed & Feed Recommendations Note: •  Bhn (Brinell)  HRc (Rockwell C)  HRb (Rockwell B) •  rpm = Vc x 3.82 / D1 •  ipm = Fr x RPM •  reduce speed and feed for materials harder than listed •  refer to the KYOCERA SGS Tool Wizard® for complete technical info

Series 135 3xD  |  Speed & Feed Recommendations CAST IRONS Gray, Malleable, Ductile Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min)

SUPER ALLOYS (NICKEL , COBALT, IRON BASE) Inconel 601, 617, 625, Incoloy, Monel 400, Rene, Waspaloy TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si, Ti-6Al4V COPPER ALLOYS Alum Bronze, C110, Muntz Brass Feed (mm/min) Feed (mm/min) Feed (mm/min) Series 135 3xD  |  Speed & Feed Recommendations Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Note: •  Bhn (Brinell)  HRc (Rockwell C)  HRb (Rockwell B) •  rpm = (Vc x 1000) / (D1 x 3.14) •  mm/min = Fr x RPM •  reduce speed and feed for materials harder than listed •  refer to the KYOCERA...