Catalog excerpts
Solid Carbide Tools Drilling Solutions
Open the catalog to page 1HIGH PERFORMANCE FLUTE DESIGN • efficiently transports chips • increases strength for aggressive drilling Ti-NAMITE A COATING • improves resistance to heat and wear • enhances tool life DOUBLE MARGIN DESIGN • improves accuracy and surface finish B2 • increases stability and rigidity The key features designed into the Hi-PerCarb Series 135 Drill allow the product to offer application bene- fits not only beyond that of standard carbide drills, but also other High Performance drills. Each feature of the Hi-PerCarb Series 135 Drill was uniquely engineered as a solution towards addressing the...
Open the catalog to page 2PERFORMANCE. MACHINING ENVIRONMENT: Haas VM-3 with 9% Water Soluble Oil Flood Coolant 5/16” (.3125) diameter hole: 4140 application – .650” deep 6Al-4V application – 1.125” deep MATERIAL GROUPS TOTAL CYCLE TIME TIME PER HOLE IN SECONDS ACCURACY OF HOLE PRODUCED MEASURED HOLE SIZE IN INCHES AVERAGE SURFACE FINISH IN RA AVERAGE SURFACE FINISH RESULTS MATERIAL GROUPS MATERIAL GROUPS SOLID CARBIDE DRILL AND REAMER The second margin gives the Hi-PerCarb Series 135 Drill a burnishing effect and the flute form effectively controls and transports chips allowing the drill to offer superior surface...
Open the catalog to page 3PRECISION. The stability of the double margin design and penetration capability of the point geometry allow the Hi-PerCarb Series 135 Drill to address demanding applications that would normally require reduced operating parameters or a two step process. PASSION. The secondary flute provides a channel for cooling capabilities normally not found in external coolant drills, this combined with the Ti-NAMITE A tool coating and the high strength edge design results in increased operating parameters with additional tool life. ACTUAL CUSTOMER APPLICATION USING A 6MM DRILL IN 17-4 PH STAINLESS STEEL...
Open the catalog to page 4BLIND HOLE THROUGH HOLE CROSS HOLE ORIGINAL TOTAL COST TO DRILL PER PART PRECAST HOLE NEW TOTAL COST TO DRILL PER PART TOOL COST MACHINING COST COOLANT COST MACHINE DOWNTIME COST TOOL CHANGE COST ADMINISTRATIVE COST TOOL COST REDUCED BY MACHINE DOWNTIME COST REDUCED BY MACHINING COST REDUCED BY TOOL CHANGE COST REDUCED BY COOLANT COST REDUCED BY ADMINISTRATIVE COST REDUCED BY $0.12 (14.86%) TOTAL COST TO DRILL PER PART REDUCED BY Using 100 tools per job compared to 358 means less inventory and fewer purchase orders to issue resulting in improved administrative cost and reduced tooling cost...
Open the catalog to page 5TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only Series 135 3xD | Fractional & Metric Right Spiral 36,0 63160 (continued on next page)
Open the catalog to page 6TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only Right Spiral External Coolant Series 135 3xD | Fractional & Metric 36,0 63749 (continued on next page)
Open the catalog to page 7TOLERANCES (inch) Tap Size Reference Only Decimal Metric Equivalent Equivalent Series 135 3xD | Fractional & Metric 1-7/16 51347 (continued on next page) Right Spiral
Open the catalog to page 8TOLERANCES (inch) DIAMETER Right Spiral Tap Size Reference Only Decimal Metric Equivalent Equivalent Series 135 3xD | Fractional & Metric 1-9/16 51355 (continued on next page)
Open the catalog to page 9TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only Right Spiral Series 135 3xD | Fractional & Metric 45,0 63198 (continued on next page)
Open the catalog to page 10TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only External Coolant Right Spiral Series 135 3xD | Fractional & Metric
Open the catalog to page 11TOLERANCES (inch) Decimal Metric Equivalent Equivalent Tap Size Reference Only Series 135 5xD | Fractional & Metric Right Spiral (continued on next page)
Open the catalog to page 12TOLERANCES (inch) DIAMETER Tap Size Reference Only Decimal Metric Equivalent Equivalent External Coolant Right Spiral Series 135 5xD | Fractional & Metric (continued on next page)
Open the catalog to page 13TOLERANCES (inch) Tap Size Reference Only Decimal Metric Equivalent Equivalent Series 135 5xD | Fractional & Metric (continued on next page) 14 Right Spiral
Open the catalog to page 14TOLERANCES (inch) DIAMETER Cutting Diameter D1 Common Decimal Metric Equivalent Equivalent Tap Size Reference Only External Coolant Right Spiral Series 135 5xD | Fractional & Metric (continued on next page)
Open the catalog to page 15TOLERANCES (inch) (continued on next page) 16 Right Spiral Tap Size Reference Only Decimal Metric Equivalent Equivalent Series 135 5xD | Fractional & Metric
Open the catalog to page 16TOLERANCES (inch) DIAMETER Decimal Metric Equivalent Equivalent Tap Size Reference Only Series 135 5xD | Fractional & Metric
Open the catalog to page 17Series 135 3xD | Speed & Feed Recommendations CAST IRONS Gray, Malleable, Ductile
Open the catalog to page 18SUPER ALLOYS (NICKEL , COBALT, IRON BASE) Inconel 601, 617, 625, Incoloy, Monel 400, Rene, Waspaloy TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si, Ti-6Al4V COPPER ALLOYS Alum Bronze, C110, Muntz Brass Series 135 3xD | Speed & Feed Recommendations Note: • Bhn (Brinell) HRc (Rockwell C) HRb (Rockwell B) • rpm = Vc x 3.82 / D1 • ipm = Fr x RPM • reduce speed and feed for materials harder than listed • refer to the KYOCERA SGS Tool Wizard® for complete technical info
Open the catalog to page 19Series 135 3xD | Speed & Feed Recommendations CAST IRONS Gray, Malleable, Ductile Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min)
Open the catalog to page 20SUPER ALLOYS (NICKEL , COBALT, IRON BASE) Inconel 601, 617, 625, Incoloy, Monel 400, Rene, Waspaloy TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si, Ti-6Al4V COPPER ALLOYS Alum Bronze, C110, Muntz Brass Feed (mm/min) Feed (mm/min) Feed (mm/min) Series 135 3xD | Speed & Feed Recommendations Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Note: • Bhn (Brinell) HRc (Rockwell C) HRb (Rockwell B) • rpm = (Vc x 1000) / (D1 x 3.14) • mm/min = Fr x RPM • reduce speed and feed for materials harder than listed • refer to the...
Open the catalog to page 21All KYOCERA SGS Precision Tools catalogs and technical brochures
-
2023 Global Product Catalog
424 Pages
-
SPEEDS AND FEEDS
4 Pages
-
Z carb AP
16 Pages
-
Z carb HPR
20 Pages
-
MICRO TOOLS CATALOG
68 Pages
-
Global Product Catalog
396 Pages
-
Composites Catalog
20 Pages
-
Multi-Carb Brochure
6 Pages
-
SGS Corporate Brochure
6 Pages
-
Bur Sell Sheet
2 Pages
-
Series 20 CCR Router
2 Pages
-
Series 7 Brochure
6 Pages
-
SGS Bur Catalog
6 Pages
-
Z-Carb-AP Brochure
12 Pages
-
SGS MultiCarb
6 Pages
-
Performance for Aluminum
16 Pages
-
Bur Catalog
40 Pages
-
Ti-Namite Brochure
6 Pages
-
High Performance Drills
20 Pages
-
SGS Product Catalog
308 Pages
-
Omega Burs
2 Pages
-
Standard Metric Catalog
68 Pages
-
SGS Solid Carbide Catalogue
120 Pages