Composites Catalog
20Pages

Solid Carbide Tools Composite Tools Performance by Design ISO 9001 Certified Company

As one of the world’s largest manufacturers of solid attractive to a wide variety of part manufacturers and carbide rotary cutting tools, SGS Tool Company fabricators. This carbon fiber material is comprised has pioneered some of the most advanced cutting of a layered resin structure with a variety of complex technologies specializing in specific challenges and fiber configurations embedded within the resin giving extreme applications. We have developed a dedicated the material its physical shape while the fibers deter- team to focus on the advancement of technology mine the material...

Composites in Aerospace • FRP excels in fatigue performance C compared to aluminium • tructurally durable yet lightweight for S primary and secondary aircraft structures • Widely used throughout aircraft interiors Composites in Automotive • arbon fiber is lightweight, durable and C easily molded • eading manufacturers targeting L Composite for future production cars • Multi-layered material resists breakage Composites in Power Generation • rimarily used in wind turbines P • lades must be low weight, possess B rotational inertia and have resistance to fatigue and wear • FRP withstands...

Series 120 8 Facet Drill SERIES 120 COMPOSITE DRILL The key features of the 8 Facet Double Angle Hi-Per Carb drill design offers application benefits beyond that of other high performance drills in its category. Each feature of this 8 facet design was engineered as a solution towards addressing the issues commonly encountered during Composite drilling. This unique High Performance design successfully creates an accurate hole without splintering or delamination, ultimately optimizing the Composite drilling process. • ouble margin construction design stabilizes the drill for greater hole...

Series 120 SPEED FEED RADIAL WIDTH AXIAL DEPTH 5,000 rpm 5.0 ipm .190” TOOL NO. TYPE DESCRIPTION WORKPIECE MACHINE TYPE HARDNESS .240” TIR IN MACHINE 8 Facet Drill CFRP COOLANT Vertical Machining Center USAGE none INSPECTION NOTES Good hole quality for 1st 3 holes – fraying starting by 3rd hole, .0021” wear 1 .190” CFRP drill, uncoated .0001” 1st hole 3rd hole 50th hole After 50 holes 50 holes

Series 120 Speed & Feed Recommendations Feed (inch/rev) (Carbon Fiber, Aramid Fiber) CARBON, GRAPHITE Adjust speed and/or feed based upon resin type and/or fiber structure Refer to the SGSTool Wizard for more complete technical information (available at www.sgstool.com) Feed (rev/mm) (Carbon Fiber, Aramid Fiber) CARBON, GRAPHITE Adjust speed and/or feed based upon resin type and/or fiber structure rpm = (1000 x m/min) / (3.14 x D1) Refer to the SGSTool Wizard for more complete mm/min = (mm/rev) x rpm technical information (available at www.sgstool.com)

Series 20, 31, FGR Carbon Composite and Fiberglass Routers SGS Carbon Composite Routers were designed for maximum performance in CFRP materials. We partnered with a leading Aerospace company to launch the original Series 20, a design focused on trimming and finishing in demanding applications requiring minimal fiber breakout and delamination. SERIES 20 AND 31 CARBON COMPOSITE ROUTERS • he multi-flute design and positive geometry cleanly shear through the material T with minimal pressure without delamination issues • The unique clearance grind minimizes the contact between the tool diameter...

Series 20, 31, FGR 20, 31, FGR (FRACTIONAL) CFRP AFRP , (Carbon Fiber, Aramid Fiber) Speed & Feed Recommendations Cut Speed Type sfm 1/16 1/8 Feed (inch/rev) 1/4 3/8 1/2 Slot 400 0.0012 0.0024 0.0048 0.0090 0.0120 Profile 500 0.0012 0.0024 0.0048 0.0090 0.0120 Light 825 0.0028 0.0056 0.0111 0.0207 0.0276 0.0012 0.0024 0.0048 0.0090 0.0120 GFRP (Fiberglass) Slot 320 Profile 400 0.0012 0.0024 0.0048 0.0090 0.0120 Light 660 0.0028 0.0056 0.0111 0.0207 0.0276 Slot 480 0.0015 0.0030 0.0060 0.0114 0.0150 CARBON, GRAPHITE Profile 600 0.0015 0.0030 0.0060 0.0114 0.0150 Light 990 0.0035 0.0069...

Series 20, 31, FGR Speed & Feed Recommendations 3 6 10 12 Slot 120 0.030 0.060 0.120 0.230 0.305 Profile 150 0.030 0.060 0.120 0.230 0.305 Light 250 0.070 0.140 0.280 0.525 0.700 100 0.030 0.060 0.120 0.230 0.305 120 0.030 0.060 0.120 0.230 0.305 200 0.070 0.140 0.280 0.525 0.700 Slot 145 0.040 0.075 0.150 0.290 0.380 Profile 185 0.040 0.075 0.150 0.290 0.380 Light CARBON, GRAPHITE 1.6 Light GFRP (Fiberglass) Speed m/min Profile CFRP AFRP , (Carbon Fiber, Aramid Fiber) Cut Type Slot 20M, 31M, FGR-M (METRIC) Feed (mm/rev) 300 0.090 0.175 0.350 0.655 0.875 Slot 0.040 0.075 0.150 0.290 0.380...

Series 25 Compression Router SERIES 25 COMPRESSION ROUTER – FOR FINISH MILLING OF CFRP A major challenge in machining with Composite material is preventing separation of material layers during the machining process. By incorporating both a left and right hand helix, the cutting pressure to the center of the work piece is compressed, eliminating the fraying of the material. • A left handed helix directs cutting forces downward in a pushing action, great for holding parts securely against a fixture. • A right handed helix directs cutting forces upward in a pulling action, great for chip...

Series 27 Slow Helix End Mill SERIES 27 SLOW HELIX END MILL • The slow helix design adds strength to the edge making the tool more capable of milling of highly abrasive materials • The stable configuration and full cutting edge leads to improved surface finishes • This rigid design of a slow helix is complimented with a variable helix to help to reduce vibration and deflection • The slow helix provides shear without delamination or damage • esign creates a short path for material evacuation during machining D • Balanced geometry reacts positively to address complexity of Composite fiber...

Series 25, 27 Speed & Feed Recommendations Cut Speed Type sfm 1/4 5/16 3/8 1/2 3/4 Slot 400 0.0016 0.0025 0.0030 0.0040 0.0048 Profile 500 0.0016 0.0025 0.0030 0.0040 0.0048 Light 825 0.0037 0.0057 0.0069 0.0092 0.0110 GFRP (Fiberglass) Slot 320 0.0016 0.0025 0.0030 0.0040 0.0048 Profile 400 0.0016 0.0025 0.0030 0.0040 0.0048 Light 660 0.0037 0.0057 0.0069 0.0092 0.0110 Slot 480 0.0020 0.0031 0.0038 0.0050 0.0060 CARBON, GRAPHITE Profile 600 0.0020 0.0031 0.0038 0.0050 0.0060 Light 990 0.0046 0.0072 0.0086 0.0115 0.0138 25, 27 (FRACTIONAL) CFRP AFRP , (Carbon Fiber, Aramid Fiber) Feed...