Kutes Metal Presentation 2021
26Pages

Company Presentation

KUTES Metal produces high quality nodular and gray iron castings with an annual production capacity of 50,000 tons per year across its two moulding lines in Corlu, Tekirdag/Turkey. Corlu is located in an industrial zone which is home to more than 1.000 factories and is approximately a 2 hour drive from both Istanbul and the nearest border to the European Union. Kutes currently operates in total 130.000 m² area and 30.000 m² of closed area with over 200 employees.

Kutes Metal was founded in 1992 by Mehmet Bekir Kutmangil, the owner and operator of the largest coal mining company in Istanbul. In 1992 Kutes Metal succeded in casting the first mold on its new moulding line. Since then, with new and continuous investments, Kutes Metal has grown to serve among the largest global companies across 9 different market with 16 tons/hour melting capacity, two 120 molds/ hour moulding lines and a machining plant. The experienced staff, strong production capabilities and quality infrastructure are supported by 8 quality certifications which enable Kutes Metal to...

KUTES CASTING

KUTES CASTING

CASTING PRODUCTION SHARE 2020

PRODUCTION – MOULDING MOULDING LINE –2 • Brand: • Type: • Dimensions: • Capacity: • Pooring: • Sand Unit: • Conveyors: • Shakeout: Georg Fischer Impact Standard IM-S-1 800 x 600 x 250/250 120 mould/hour Inductotherm Visipour P3 Automatic Tundish Georg Fischer Georg Fischer Jöst • Brand: • Type: • Dimensions: • Capacity: • Pooring: HWS Seiatsu EFA-SD 900 x 700 x 300/300 120 mould/hour HWS Pooring Unit • Sand Unit: • Sand Control: • Conveyors: • Shakeout: • Cooling Tunnel: • Vibra Conveyors: • Shotblasting:

PRODUCTION – MELTING . MELTING UNIT– 1 • Brand: • Type: • Capacity: Inductotherm Dual Truck – 2.250 KW 3 tons/each x 4 unit MELTING UNIT– 2 • Brand: • Type: • Capacity: Inductotherm Dual Truck – 3.500 KW 5 tons/each x 4 unit

PRODUCTION – CORE SHOP • 1 Unit DISA 40 L. Core Machine • 1 Unit Hottinger 25 L. Vertical Core Machine • 1 Unit Hottinger 20 L. Vertical Core Machine • 3 Unit Hottinger 12 L. Horizontal Core Machine • Laempe 9 ton/hour Sand Mixer • Laempe 5 ton/hour Sand Mixer • Laempe Sand Dosing Unit • Laempe Central Amine Gas Unit • Lazyou Cor

PRODUCTION – SHOTBLASTING & GRINDING SHOTBLASTING • 1 Unit Wheelabrator Continuous Drum Type • 1 Unit Georg Fischer Continuous Drum Type • • 2 Unit Endümak Hang Type • 2 Unit Endümak Drum Type GRINDING • 2 Unit KOYAMA - P.S. Auto Grinding 400TTi 50 kg. • 2 Unit KOYAMA - P.S. Auto Grinding 400i 20 kg. • Manual G

ENGINEERING SERVICES PATTERN DESIGN & SIMULATIONS KUTES Metal, proficient in Novacast, Solidworks, Siemens NX software and offers alternative solutions in new product design through advanced computerized simulations. o Novacast Simulation Program o Solidworks o Siemens NX

GRAY IRON CASTING • EN-GJL-150 • EN-GJL-200

KUTES MACHINE .

KUTES MACHINE

PRODUCTION – MACHINERY • 2 x DMG MORI NHX 5500 Horizontal Processing Center • 2 x DMG MORI NHX 6300 Horizontal Processing Center • DMG MORI NZX 2000 Horizontal CNC Turning Machine • 2 x DOOSAN PUMA V 8300 M MODEL CNC Vertical Turning Machine • DOOSAN PUMA GT 2100 MB Horizontal Turning Machine • DOOSAN DNM 5700 Vertical Processing

QUALITY - LABORATORIES MEASUREMENT LABORATORY MATERIAL LABORATORY • ARL 4460 Optic Spectrometer • Zeiss Prismo 3D CMM • Zeiss Contura 3D CMM • COORD 3 3D CMM • Mahr Surface Roughness Measurement Device • DMG MORI UNO 20/70 Tool Measuremet Device • Tesa Hite Magna 400 Gage • Paint Thickness Measuremet Device • OBLF Optic Spectrometer • NCS Carbon – Sulfur Analysis • EMCOTEST Hardness Measuremet Device Dura Vision 40, (5-750 HB) • Microscope MP3 ADL OLYMPUS & Nikon Eclipse MA100 • ALŞA Universal Tensile Strenght Measurement Device • ALŞA Notch Impact Test Device

QUALITY ASSURANCE CERTIFICATES 1. IATF 16949:2016 Automotive Quality Management Systems 2. ISO 9001:2015 Quality Management Systems 3. 14001:2015 Environmental Management Systems 4. OHSAS TS 18001:2007 Occupational Health and Safety Management Systems 5. AD 2000 MERKBLATT WO/ TRD 100 6. PED 97/23/ EC (Pressure Equipment Directives) 7. DEUTSCHE BAHN AG QUALIFICATION (German Railways Certification) 8. Lloyd’s Register Certificates can be seen at our web site www.kutes.com.tr

SAMPLE CASTING AND MACHINING PRODUCTS

References are available upon request.