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VERSAPRINT 2
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Catalog excerpts

VERSAPRINT 2 - 1

VERSAPRINT 2 The next generation GLOBAL. AHEAD. SUSTAINABLE.

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VERSAPRINT 2 - 2

A/ kurtz ersa VERSAPRINT* Z ELITE p(« At ersa VERSAPRINT®2 ELITE plus The sturdy basic version uses an area camera to align the substrate to the stencil and can use this to carry out optional inspection tasks. The stencil support can be adjusted without tools for frame sizes from 450 mm to 740 mm. The ELITE plus can be upgraded or retrofitted with all the options available for the VERSAPRINT 2 series, including 2D- and 3D-camera. At ersa VERSAPRINT®2 PRO2 With its fast 2D-LIST camera (LIST = Line Scan Technology), this system is particularly suitable for products with a high inspection...

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VERSAPRINT 2 - 3

Stencil printing is the most important process in electronics production. Since the end of the 20th century, the range of functions performed by the stencil printer has increased enormously, with more and more functions being integrated. Unique printer platform with fully integrated inspection – partial, 100 % 2D or 100 % 3D Currently, the VERSAPRINT series not only handles the automatic cleaning of the underside of the stencil and inspection of the printing result, with a choice of 2D or 3D inspection, it also carries out further functions and processes along the production line. The...

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VERSAPRINT 2 - 4

VERSAPRINT 2 ELITE plusUnique advantages The VERSAPRINT 2 ELITE plus is the ideal printer to enter line production if 100% inspection is not required - for example if an SPI system already exists in the production line. It is the ideal printer for customers expecting a perfect print result in combination with an easy to use printing system. The printer is equipped with an area camera that uses two separate camera modules. Different types of illumination make it possible to detect even the most complicated structures on the substrate. If the VERSAPRINT 2 ELITE plus is combined with an 3D SPI...

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VERSAPRINT 2 - 5

VERSAPRINT 2 PRO² The first stencil printer worldwide with fully integrated 100 % SPI Almost 70 % of all process errors in the SMT line can be traced back to the stencil print. Furthermore, most of the errors in solder paste printing can be eliminated at low cost provided they are detected in good time. For this reason, the printing result is inspected in most electronic products before the components are placed on the PCB. The familiar 2D inspection method of SPI is ideal for most applications and stands out on account of its simple programming and parameter finding. The percentage...

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VERSAPRINT 2 - 6

VERSAPRINT 2 ULTRA³ The first stencil printer worldwide with fully integrated 100 % 3D SPI Left to right: Profile of the inspection result incl. height indication. Profile rotated by 90°. Inspection result Advantages vs. 3D SPI stand-alone systems:  3D-SPI for the inspection of complex PCBs direct after the printing process  Integrated closed-loop function for print offset compensation  VERSAPRINT stencil inspection detects errors before they appear  One software platform for print and inspection – one consistent operator concept  Zero reference measurement of the unprinted PCB can be...

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VERSAPRINT 2 - 7

Inspection: Requirements The following properties of the solder paste print are evaluated during 3D inspection:  Volume  Height  Offset If the system determines deviations in the solder paste printing to the specifications for the above-mentioned properties, a 2D image of the area affected is recorded for better representation and analysis through the operator. In addition, the operator can turn and zoom in on the 3D image of the error detected as required in order to carry out reliable analysis efficiently. The height profiles are shown color-coded. Limit areas are highlighted in yellow...

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VERSAPRINT 2 - 8

Standard Features for ELITE plus, PRO2 & ULTRA3 Substrate handling and parallel process ■ Substrate is clamped between over top clamping and transport belt ■ Thin substrates are clamped without warping ■ Precise pressure adjustment for side clamping using the track width motor prevents warping of even very thin boards ■ Minimum snap off and overlap of the substrate edge

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VERSAPRINT 2 - 9

Print head and squeegee ■ Closed pressure system for repeatable print result ■ Optional weight compensation of squeegee and print head enables even very small pressure ■ Easy mounting and pneumatic clamping of the squeegee ■ Screen print head available as an option ■ All common squeegees types can be used ■ Squeegee angle is mechanically fixed to minimize operator influence Stencil cleaner ■ Cleaning system with wet, dry and vacuum cleaning mode ■ Under stencil cleaning system with speed controlled paper feed for repeatable cleaning cycles ■ Dispenser for exact and precise amount of...

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VERSAPRINT 2 - 10

Dispenser - auger screw or jet ■ Screw dispenser for SMD glue or solder paste ■ Dispensing of additional paste, e.g. for components with a higher demand of paste ■ Glue dispensing to fix heavy or position critical components ■ Jet dispenser for more flexibility and speed ■ Optional heating unit available for temperature critical material ■ Inspection of dispensed dots if 2D or 3D inspection is available Retractable over-top clamping ■ Perfect solution to print to the edge of the board ■ No snap off between stencil and board ■ Precise pressure adjustment for side clamping using the track...

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VERSAPRINT 2 - 11

Camera-guided pin positioning ■ Camera-guided positioning of the PCB support pins ■ Ideal for assemblies where support is not possible on the components ■ Prevents the pins being placed under the opening with "pin-in-paste" applications ■ The positions of the pins can simply be marked on the printed circuit board at the monitor, and serve the set-up technician as a positioning aid -whether the pins have been placed completely and correctly can be seen at a glance Additional options ■ Paste height control: Controls the amount of solder paste on the stencil ■ Dispenser for print media: Adds...

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VERSAPRINT 2 - 12

ELITE plus 395709 - 03/2023 I subject to change I © Ersa GmbH Worldwide presence: America: Asia: Vietnam: France: usa@kurtzersa.com asia@kurtzersa.com info-kev@kurtzersa.com kefrance@kurtzersa.com Mexico: China: India: info-kmx@kurtzersa.com info-esh@kurtzersa.com india@kurtzersa.com Ersa GmbH 97877 Wertheim/Germany Fax +49 9342 800-127 www.ersa.com

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