Kurtz FOAMER

Kurtz FOAMER
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Kurtz FOAMER

Product catalog summary
Overview: The document provides a comprehensive overview of Kurtz GmbH's moulding machines, emphasizing their readiness for Industry 4.0 and their role in the circular economy and smart factory initiatives. It highlights various models of moulding machines designed for different applications, focusing on energy efficiency, productivity, and adaptability.
Key Technologies and Features:
  • Kurtz 4.0 Technologies: Includes Central Management, Process Optimiser, Eject Control, Motion Optimiser, Injector Maintenance, and Automation, all aimed at enhancing digital connectivity and process reliability.
  • Smart Services: Emphasizes remote maintenance, online services, and predictive maintenance, contributing to a self-optimizing production environment.
Machine Models:
  • PRO FOAMER: High-end EPS and EPP processing with iPRO technology for quality and energy efficiency. Features changeable steam chambers and compatibility with handling systems and robots.
  • ROTO FOAMER: Specializes in insert moulding with a horizontally rotating double steam chamber, compact design, and user-friendly operation.
  • POLY FOAMER: Generalist for EPS shape mouldings, suitable for complex applications with iPRO technology and changeable steam chambers.
  • PURE FOAMER: Cost-effective solution for standard EPS packaging, offering short cycle times and energy savings.
  • PANEL FOAMER: Designed for EPS insulation panels, offering short cycle times, low energy consumption, and customizable surfaces.
  • ROOF FOAMER: Produces inclined roof panels with fully automatic CAD/CAM production and no cutting waste.
  • ENERGY FOAMER: Developed for E-TPU processing, supporting serial production with process-optimized control technology.
  • BOX FOAMER: Specializes in EPS box production with efficient process and mould technology.
Applications: The machines are used in various fields, including automotive, packaging, insulation, and sports equipment, offering significant energy savings and reduced cycle times.
Conclusion: Kurtz GmbH's moulding machines are positioned as leaders in the particle foam sector, providing innovative solutions that align with modern manufacturing trends and sustainability goals.
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Catalog excerpts

Kurtz FOAMER-1

Moulding Machines /& kurtz ersa Moulding Machines /& kurtz ersa Flexible. Configurable. Ahead.

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Kurtz FOAMER-3

Condition Monitoring Predictive Maintenance Remote Control Online Services Smart Factory Virtual Machines Remote Maintenance Data Exchange Self-optimising Intelligent User Interfaces Smart Machine Smart Services Smart Production Kurtz Particle Foam Machines Optimally prepared for Industry 4.0 with the world market leader Kurtz GmbH is part of the Kurtz Ersa Corporation, world market leader and innovation driver in the particle foam sector. In the group-owned development and technology center, the coordinated Kurtz team with its experienced developers and engineers is working on innovative solutions...

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Kurtz FOAMER-4

EPS and EPP shape mouldings produced on Kurtz machines … offer versatile protection for man and the environment – in the form of helmets and protectors for cyclists or in the form of lightweight construction parts for automotive which reduce the consumptions and in turn the emissions

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Kurtz FOAMER-5

High-End Shape Moulding Production Our super models Kurtz PRO FOAMER and the brand new ROTO FOAMER PRO FOAMER ROTO FOAMER The PRO FOAMER is the ne plus ultra of shape moulding production. It is the all-rounder for high-end EPS and EPP processing. The ROTO FOAMER with its horizontally rotating double steam chamber is the specialist for insert moulding of EPS and EPP. Functional elements to be foamed iPRO technology for highest de in can be inserted in the free mould half during the foaming process Compact design for optimum use of production surfaces User friendly – insertion and de moulding at...

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Kurtz FOAMER-6

Safety first The Kurtz STYRO FOAMER machines produce packaging for white goods, electrical devices and furniture so that they arrive at their place of use without damage.

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Kurtz FOAMER-7

Efficient Shape Moulding Production Our base models Kurtz POLY FOAMER and PURE FOAMER POLY FOAMER PURE FOAMER The generalist for the production of EPS shape mouldings. It is perfectly suitable for all kinds of shape mouldings, from standard to complex applications like dual density parts, foil lamination or inmould skinning. The low-cost solution for standard EPS packaging. iPRO technology for highest de mands on quality, productivity and energy efficiency Changeable steam chambers for easy format adjustment LTH technology can be used Can be combined with Kurtz stan dard handling systems and...

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Kurtz FOAMER-8

Keep the heat in! High-quality EPS mouldings for thermal insulation are produced on the PANEL FOAMER – the ROOF FOAMER even produces panels for complete roofs automatically via a planning software.

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Kurtz FOAMER-9

Panel Shape Moulding Production 500/60 0 ship lap design without any rework and waste Automatic setting of panel thickness Consistent premium panel quality Customisable surfaces Panel production with low manpow er and space requirements ROOF FOAMER The ROOF FOAMER is the specialist for the production of inclined roof panels ready to install. By means of a roof planning software order data are fed and a production list is created. Fully automatic CAD/CAM production Automatic mould adjusting according energy consumption Production of insulation panels with Very short cycle times and lowest The...

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Kurtz FOAMER-10

E-TPU Processing Successful serial production ENERGY FOAMER The ENERGY FOAMER was especially developed for the processing of E-TPU. Adjusted filling and steaming technologies guarantee a safe serial production. Sports shoes Frequently used by a global player for their revolutionary finished products Basis for the development of new E-TPU markets Process-optimized control tech nology for close tolerances Can also be used for the production Safety shoes

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Kurtz FOAMER-11

naroLRKS OrOLRKS norot-RK* norDLfl<S norDLR<s A kurtz, Strong Box Fast & energy efficient BOX FOAMER The specialist for the production of EPS boxes. Economically efficient by a process and mould technology that is especially adjusted to the production of boxes. ■ Very short cycle times and lowest energy consumption ■ LTH technology can be used ■ Ideal for medium and large quantities ■ Fully automatic production including quality tests, printing, stacking and packaging

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Kurtz FOAMER-12

*Special sizes on request. Kurtz GmbH | Frankenstr. 2 I 97892 Kreuzwertheim Phone: +49 9342 807-0 | [email protected] | www.kurtzersa.com A * kurtz ersa 10/2016 | subject to change | © Kurtz GmbH

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.