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Productbrochure POSITIONERS_LINEARUNITS

Productbrochure POSITIONERS_LINEARUNITS
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Productbrochure POSITIONERS_LINEARUNITS

Product catalog summary
Overview
KUKA's industrial robotics solutions aim to enhance productivity through the use of linear units and positioners. These components are designed to expand workspaces and improve automation efficiency without the need for additional controllers.
Linear Units
Linear units serve as external axes that significantly increase the workspace of robots. They come in various configurations, such as ceiling-mounted and high-speed variants, and can handle different payload categories. Key features include flexibility, versatility, and productivity, allowing multiple robots to operate on a single linear axis.
Positioners
KUKA positioners enhance automation by enabling precise alignment of workpieces. They are customizable and can handle payloads ranging from 250 kg to 12,000 kg, making them ideal for automating production operations and compatible with various kinematic systems.
Product Specifications
The document details specifications for various linear units, such as the KL 100, KL 250-3, KL 1000-2, KL 2000, KL 3000, and KL 4000, each designed for different payload capacities and offering specific travel distances and velocities.
Additional Features
All linear units are designed for easy installation with modular components for length adjustments. They are compatible with KUKA's KR C4 controllers and smartPAD teach pendants, ensuring seamless integration into existing systems.
Specifications
The document provides detailed specifications for various industrial robotic positioners, including models like KP1-H, KP1-HC, KP1-MD, and KP1-MDC. Key specifications include pose repeatability, maximum tilting torque, standard turning range, protection rating, and operating conditions.
Procedures and Integration
The document outlines integration and operational procedures for the positioners, highlighting compatibility with KR C4 controllers and the use of the KUKA smartPAD for operation. Positioners can be installed in various positions and integrated with KUKA robots using the KUKA EMD mastering system.
Design and Flexibility
Positioners are designed for high precision and flexibility, featuring infinite rotation capability, compact and modular design, and integrated hollow shafts for efficient routing of energy and fluid supply lines.
Optional Features
Optional features include rated welding currents for continuous duty cycles, with specific ratings for 100% and 60% duty cycles for certain models.
Key Data from Tables and Diagrams
The document includes tables and diagrams illustrating dimensions, payload capacities, and other technical details for each model, providing a comprehensive overview of the capabilities and specifications of each positioner model.
Controllers
The KR C4 series controllers are highlighted for their multi-core technology, SSD hard drives, and various interfaces. They support a maximum of 9 axes and are designed for energy efficiency.
Teach Pendant
The KUKA smartPAD is described as an intuitive interface for robot operation, featuring an 8.4" antireflection touch display and ergonomic design.
Function and Technology Packages
KUKA offers a range of software solutions for various applications, enhancing robot capabilities in vision and force control applications.
System Integration
The document emphasizes the open architecture of KUKA controllers, allowing integration with external systems and programming languages, supporting a wide range of automation tasks.
Conclusion
KUKA's industrial robotics solutions are designed for high availability, robustness, and low maintenance, making KUKA a leader in automation technology.
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Catalog excerpts

Productbrochure POSITIONERS_LINEARUNITS-1

Industrial robotics�Linear units and positioners

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Productbrochure POSITIONERS_LINEARUNITS-2

Maximum productivity all along the line On course for success with KUKA linear units and positioners Linear units. Maximize your productivity all the way down the line. KUKA linear units allow you to increase workspaces significantly. Another major advantage: the linear units are implemented as an external axis, which means that no additional controller is required. The KUKA product range covers every payload category, every environment and every requirement. The spectrum ranges from ceiling-mounted units to the high-speed variant and even linear units with a protective cover. You thus hold all...

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Productbrochure POSITIONERS_LINEARUNITS-3

Increase your robots’ radius of action KUKA linear units Product overview Linear units, designed for robots in the categories Small robots Teach pendant KUKA smartPAD �Positionally accurate The linear units from KUKA can be extended as desired. KUKA gantry robots can be installed in an inverted or side-mounted position – meaning they can be deployed flexibly. Positionally accurate. Up to four robots can be operated on one linear axis. Multiple robot positions on the linear axis allow optimal adaptation to existing requirements and workspaces. Flexible. Long travel extends the work envelope by...

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Productbrochure POSITIONERS_LINEARUNITS-4

Linear unit Max. number of carriages Rated payload Installation position Compatibility Find out more about the KL 100 on pages 08 - 09 KL 100 4 100 kg Floor, ceiling, wall KR AGILUS series Linear unit Max. number of carriages Rated payload Installation position Compatibility Find out more about the KL 3000 on pages 16 - 17 KL 3000 2 6,500 kg Floor KR 700 PA, KR 1000 titan, KR 1000 L750 titan Linear unit Max. number of carriages Rated payload Installation position Compatibility Find out more about the KL 250-3 on pages 10 - 11 KL 250-3 4 300 kg Floor, ceiling KR CYBERTECH nano series KR CYBERTECH...

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Productbrochure POSITIONERS_LINEARUNITS-5

Flexible. Long travel extends the work envelope by several times the reach of the robot. Versatile. Floor, wall and ceiling-mounted variants are available, as well as a cover to provide protection from dirt during operations in harsh environments. Positionally accurate. Up to four robots can be operated on one linear axis. Multiple robot positions on the linear axis allow optimal adaptation to existing requirements and workspaces. Productive. Moving workpieces/tools with additional carriages, driven or non-driven (tender carriages) helps to shorten cycle times. Specially for the KR AGILUS. This...

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Productbrochure POSITIONERS_LINEARUNITS-6

Flexible. Long travel extends the work envelope by several times the reach of the robot. Versatile. Floor, wall and ceiling-mounted variants are available, as well as a cover to provide protection from dirt during operations in harsh environments. Positionally accurate. Up to four robots can be operated on one linear axis. Multiple robot positions on the linear axis allow optimal adaptation to existing requirements and workspaces. Productive. Moving workpieces/tools with additional carriages, driven or non-driven (tender carriages) helps to shorten cycle times. Specially for low payloads. This...

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Productbrochure POSITIONERS_LINEARUNITS-7

Powerful. Additional high-speed variant for tasks requiring extreme speed and short cycle times. Flexible. Long travel extends the work envelope by several times the reach of the robot. The linear units are implemented as an external axis, which means that no additional controller is required. Versatile. Floor, wall and ceiling-mounted variants are available, as well as a cover to provide protection from dirt during operations in harsh environments. 425 Positionally accurate. Up to four robots can be operated on one linear axis. Multiple robot positions on the linear axis allow optimal adaptation...

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Productbrochure POSITIONERS_LINEARUNITS-8

Flexible. Long travel of up to 30 m extends the work envelope by several times the reach of the robot. They are ideal for linking production lines. Powerful. Higher performance and energy efficiency due to the reduced mass of the beam and the carriage. Modular. Thanks to the modular design of the linear unit, the length can be extended as desired using standard components. Positionally accurate. Up to four robots can be operated on one linear axis. Multiple robot positions on the linear axis allow optimal adaptation to existing requirements and workspaces. Linear unit KL 2000 Velocity with...

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Productbrochure POSITIONERS_LINEARUNITS-9

Flexible. Long travel extends the work envelope by several times the reach of the robot. Powerful. Works quickly and precisely, with maximum payload and robustness. Versatile. A cover to provide protection from dirt during operations in harsh environments is available. Positionally accurate. Up to two robots can be operated on a linear axis. Multiple robot positions on the linear axis allow optimal adaptation to existing requirements and workspaces. BK = 425 (525) Specially for heavy payloads. This linear unit is suitable for robots with a payload from 700 kg to 1,300 kg. Linear unit Rated payload...

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Productbrochure POSITIONERS_LINEARUNITS-10

Flexible. Long travel of up to 30 m extends the work envelope by several times the reach of the robot. They are ideal for linking production lines. Powerful. Higher performance and energy efficiency due to the reduced mass of the beam and the carriage. BK 309 (434) Positionally accurate. Up to four robots can be operated on one linear axis. Multiple robot positions on the linear axis allow optimal adaptation to existing requirements and workspaces. Modular. Thanks to the modular design of the linear unit, the length can be extended as desired using standard components. Greatly simplified installation....

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Productbrochure POSITIONERS_LINEARUNITS-11

Positionally accurate. Up to two robots can be operated on a JET axis, allowing multiple production processes to be carried out simultaneously. The JET robots can be installed in both the inverted and side-mounted positions. Fast. By eliminating axis 1, the dead weight is reduced and JET robots can achieve optimum acceleration values and maximum working speeds. Space-saving. The gantry design frees up valuable shop space and enables multiple machines to be tended from above. Its high degree of adaptability also simplifies the integration process. Productive. The ideal combination of linear unit...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.