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KUKA MachinetoolsAutomation

KUKA MachinetoolsAutomation
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KUKA MachinetoolsAutomation

Product catalog summary
Introduction
The document explores the impact of automation in the metalworking sector, focusing on the integration of KUKA robots to boost productivity, efficiency, and profitability in machine tool operations. It introduces 'Orange Intelligenz' as a strategy for achieving high-quality machining with increased margins and market opportunities.
Maximizing Productivity
KUKA robots enhance machine tool potential by reducing reject rates, minimizing production cycle times, and increasing availability. They are adaptable, allowing for quick task changes and shorter lead times, thus improving product quality and competitive advantage.
Operational Efficiency
KUKA robots can operate continuously, increasing throughput by 50% with 24-hour operation. They reduce machining times by 17% by handling tasks like drilling and deburring, allowing machine tools to focus on precision tasks. The robots ensure precision and reliability, even with heavy components, minimizing damage and rejects.
Redefining Production Processes
Robots integrated with autonomous platforms allow for flexible production processes, independent of machine positioning. Laser scanners enable autonomous navigation, enhancing productivity and safety.
KUKA Robot Portfolio
The document outlines KUKA's extensive range of robots, from small to heavy payload models, capable of handling loads up to 1.3 tonnes. The portfolio includes series like KR AGILUS, KR CYBERTECH, and KR QUANTEC, each designed for specific applications and environments.
Control and Programming
KUKA smartPAD and KUKA ready2pilot offer intuitive robot control, simplifying position and movement teaching in constrained spaces. The KUKA.CNC interface allows robots to be programmed like machine tools, facilitating ease of use and integration into existing processes.
Automation Integration
KUKA.PLC mxAutomation simplifies robot integration and control, allowing programming in familiar PLC environments, reducing the need for specialized knowledge and enhancing operational efficiency.
KUKA SmartProduction
This software provides continuous access to production data, enabling remote monitoring and control. It supports Industrie 4.0 initiatives by offering real-time insights and facilitating continuous productivity improvements.
Applications and Benefits
KUKA robots automate various manufacturing tasks, including loading, unloading, deburring, and tool changing, enhancing productivity and profitability. Specific applications like pallet handling and multi-side machining showcase the versatility and efficiency of KUKA solutions.
Conclusion
The document concludes by emphasizing the comprehensive capabilities of KUKA robots in transforming machine tool operations, offering significant productivity gains and competitive advantages in the metalworking sector.
Overview
The document provides an overview of KUKA's automation solutions, highlighting the KR C4 controller, KR FORTEC series, and various service and application packages.
KR C4 Controller
The KR C4 is designed for future automation needs, offering cost reductions in integration, maintenance, and servicing. It enhances system efficiency and flexibility through adherence to open industry standards.
KR FORTEC Series
The KR FORTEC series is tailored for heavy-duty tasks, capable of handling payloads between 360 to 600 kg with precision. It is ideal for new cell concepts and linear units.
KUKA Service
KUKA emphasizes service quality throughout the product lifecycle, offering global customer service, a network of system partners, best practice concepts, and 24-hour support to ensure competitive advantage.
KUKA Milling Package
This package includes a high-precision robot with a spindle, software, controller, and frequency converter, suitable for machining various materials.
KUKA Function and Technology Packages
These packages enable robots to perform industry-specific functions within automation solutions.
KUKA Linear Units
Available in different sizes and payload categories, these units are compatible with various robot series.
KUKA ready2grip and ready2pilot
The ready2grip package is a pre-configured solution for handling tasks, while the ready2pilot package includes an intuitive teaching device developed from extensive experience.
Disclaimer
The document notes that product details are for informational purposes and do not guarantee characteristics. The extent of goods delivered is determined by specific contracts, and technical alterations are subject to change.
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Catalog excerpts

KUKA MachinetoolsAutomation-1

Increased productivity for you �Automation for machine tools

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KUKA MachinetoolsAutomation-2

Generate new potential for growth. Fast, simple, cost-effective The metalworking sector is currently undergoing a profound change. Regardless of how the market changes, however, top quality in metal machining will always be the priority. But what if in addition to achieving the required quality you could also record high profitability? Intelligent automation solutions with KUKA give your machine tools the capability to work more precisely, more quickly and more efficiently than ever. Not just sometime down the road, but now. That’s because our concepts are integrated into existing production...

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KUKA MachinetoolsAutomation-3

Maximize productivity with KUKA robots Make full use of your machine tools’ potential. The key objective of the metalworking sector is clearly defined: despite ever more complex components, produce profitably, efficiently, and with high quality – while also offering extremely short delivery times. The challenge is not easy, but we can help you overcome it. With robot-based automation solutions you will secure substantial increases in productivity, maximum return on capital and hence a clear competitive advantage. Optimum throughput Increase your return on investment Smooth production Reduced...

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KUKA MachinetoolsAutomation-4

17% shorter machining times With KUKA robots, you gain valuable time. 50% higher throughput Achieved by 24-hour operation Where accuracy of the machine tool is not required, the robot takes over tasks such as drilling, brushing and deburring of the machine. This reduces the spindle run time per part. In KUKA’s own production operations for instance, this cuts the machining time per component from 48 to 40 minutes at a machining center. KUKA robots: working for you non-stop. Where productivity is concerned, every second counts. KUKA robots enable you to fully exploit the potential of your machine...

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KUKA MachinetoolsAutomation-5

E F G H KR QUANTEC ultra Reach / payload Find out more about the KUKA robot portfolio on pages 18 - 19. Increased productivity for you_Automation for machine tools The KUKA robot portfolio With such a large selection, there is no need to compromise. Entrust your automation to high-performance professionals. The KUKA robot portfolio - from the KR AGILUS series to the KR titan series - offers an unequaled breadth of choice which will fully satisfy your needs and desire for an efficient and cost-effective solution. Pneumatic grippers Dress package o Options: + • Blow-out nozzle ready2_grip including...

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KUKA MachinetoolsAutomation-6

KUKA smartPAD, KUKA ready2�pilot and KUKA.HMI Everything under control, simple and absolutely effective Everything under control With the 8.4" touch display, the integrated keys and the mouse, you have your robots fully under control at all times. The optional HMI plug-in provides a simple control screen which shows only those elements that the machine operator requires for his or her daily work; the training requirement is minimal. Data archiving and data updates are child’s play, thanks to the integrated USB port. KUKA robots perform machining tasks like machine tools – and can be programmed...

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KUKA MachinetoolsAutomation-7

KUKA.PLC mxAutomation Personnel and machines understand KUKA robots immediately. KUKA has developed its KUKA.PLC mxAutomation software as the interface between robots and PLC controllers in order to make it as easy as possible for companies and employees to work with their robots. Programming is performed in the familiar PLC programming environment; operation and diagnosis are performed easily via the user interface – even by those with no special knowledge of robot programming. The incorporation of a KUKA robot into the SINUMERIK world, as offered by Siemens®, opens up a further range of possibilities:...

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KUKA MachinetoolsAutomation-8

Real added value for your production and your employees KUKA SmartProduction allows you to access and evaluate your usage and consumption-related production data from anywhere and at any time - right down to the smallest detail. Designed for maximum freedom, this important tool can be incorporated into the hardware environments in your production, irrespective of the manufacturer and sector. The leap into automation was not easy, but it has paid off for your company. Now all you need is software for the easy and reliable digital networking of all of your robots and machines in order to meet your requirements...

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KUKA MachinetoolsAutomation-9

Automation for machine tools Use robots to tap their full potential There is potential for productivity and profitability in every manufacturing step. KUKA robots allow you to make full use of that potential, because they can automate a large number of processes. As well as the established tasks of loading and unloading machines, other tasks such as deburring, marking, measuring and tool changing can be added. You can increase productivity still further by linking different machines by means of a robot. This enables you to fully exploit their capabilities. Scan here to see KUKA robots in motion:...

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KUKA MachinetoolsAutomation-10

The spectrum of KUKA robots Exactly the right size and function for you KR AGILUS The KR AGILUS enables you to tap new fields of application through its versatility. Irrespective of the installation position – whether on the floor, ceiling or wall – it offers utmost precision in confined spaces thanks to its integrated energy supply system and service-­ roven p KR C4 controller. This robot is a WP variant specially designed for use within machine tools. KR CYBERTECH nano The specialized process robots of the KR CYBERTECH nano product family are perfectly tailored to handle small components. Benefit...

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KUKA MachinetoolsAutomation-11

www.kuka.com/contacts www.facebook.com/KUKA.Robotics www.youtube.com/kukarobotgroup Details provided about the properties and usability of the products are purely for information purposes and do not constitute a guarantee of these characteristics. The extent of goods delivered is determined by the subject matter of the specific contract. No liability accepted for errors or omissions. Subject to technical alterations. © 2017 KUKA Twitter: @kuka_roboticsEN

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.