Joining Solutions�KUKA Genius The award-winning single-head machine from the KUKA enius product family is a new development whose G modular design presents a universal solution for a wide range of applications. Available as KUKA Genius eco�, KUKA Genius plus� and KUKA Genius power�, the Genius offers several drive and equipment variants. sioning time significantly enhance the cost efficiency of the enius. The electronically controlled hydraulic system G a dditionally saves up to 20 % energy. Industries & applications The KUKA Genius features the latest, industry-proven modules and, with a forge force of 1.2 – 30 tonnes, can be used for a wide range of components in diverse industries, e.g.: • Active travel control (for minimizing length tolerances) • VIPER drive (virtual inertia welding – without flywheel mass) • Defined-angle positioning • Data matrix code interface (for component tracking) • Automatically adjustable backstop (ABS) • Weld data export • Ready for I4.0, based on OPC UA • Automation interface • KUKA RemoteService • Automotive – Piston rods – Drive / prop shafts – Axles • Construction industry – Piston rods – Hydraulic cylinders • Metal industry – Shafts – Heat exchangers – Tools System architecture The radically redesigned system architecture enables a highly compact configuration (12 m²) and an ergonomic workspace. A machine bed free of bending moments and with high i nherent stiffness makes floor anchoring unnecessary. S imilarly, the ease of transportation (container dimensions), optimized cabling, reduced footprint and shorter commis- Features & functions Control & operation The KUKA Genius has a clearly designed touch panel for simple and intuitive operation. Comprehensive reporting with data analysis of all process-relevant parameters for improved quality monitoring is possible for 12 weld parameters in real time (1 ms) thanks to the new P

Joining Solutions�KUKA Genius Basic configuration – technical data Forge force Wide range of options 12 – 300 kN Spindle speed* Spindle drive Slide advance Component length (spindle side)*,** Component length (slide side)*,** Noise emission Footprint Dimensions (L × W × H, excl. swarf conveyor) Weight * Depending on component, forge force and process sequence ** Longer components on request Scope of supply • Machine • Component-specific tooling • Process validation • Project management • Machine acceptance (CMK available) • CE certificate (Declaration of Conformity) • Version “based on UL standard”...