KTR-CATALOGUE-COOLING-SYSTEMS
KTR-CATALOGUE-COOLING-SYSTEMS
KTR Systems specializes in cooling systems for mobile machines and stationary hydraulics, offering both customized and standard solutions. The company maintains high-quality standards, certified by leading classification societies and compliant with ISO 9001 and ISO 14001.
KTR's products are certified by independent bodies, including DNV, GL, and ABS for maritime applications, and have ATEX and UKEX certifications for hazardous areas.
Proper assembly is essential for product longevity. KTR provides detailed assembly instructions available online to help users avoid errors and adhere to safety guidelines.
Registered customers can order products online 24/7, with features like real-time availability checks, shipment tracking, and document downloads. Additional benefits include a subassemblies configurator and direct references to offers and contracts.
KTR offers a wide range of products, including couplings, torque limiters, clamping sets, universal joints, and torque measuring shafts. Their hydraulic and electromechanical brake systems are used globally across various industries.
KTR provides various cooling systems, such as MMC for engine cooling in agricultural and construction machinery, OAC for hydraulic and motor oils, OPC with integrated pump for bypass flow cooling, and oil-water coolers like PHE and TAK/TP series.
KTR's manufacturing plant in Jiaxing, China, produces high-quality cooling systems with advanced machinery and robotic welding systems, focusing on multimedium and oil-air coolers.
The cooling systems are used in industries like wind power, construction machinery, pumps and compressors, indoor materials handling, machine tools, hydraulics, general drive technology, shipbuilding, and gensets.
KTR Systems is dedicated to innovation and excellence, providing reliable and efficient cooling solutions worldwide.
- Applications: Cooling systems are used in machinery such as road finishers, agricultural machinery, special truck bodies, concrete pumps, municipal vehicles, wheel loaders, forklift trucks, compressors, and road construction vehicles.
- Product Specifications: Specifications for the Weycor wheel loader AR530 and the Open Power Unit by Hatz, both using KTR's cooling systems, are detailed. The Weycor loader uses a triple-circuit combined cooler type MMC, while the Hatz unit uses a dual-circuit combined cooler type MMC.
- Combined Coolers Type MMC: Used for cooling charge air, cooling water, and hydraulics, with collaboration from manufacturers like Hatz for system dimensioning.
- Oil-Air Coolers Type OAC: Overview of the OAC series, including 14 sizes for high-performance cooling of hydraulic and lubricating oils, with assembly instructions, accessories, and applications.
- Technical Data and Selection Tools: Detailed technical data for OAC models, including dimensions, fan drive specifications, and performance diagrams. An online tool helps select the appropriate cooler based on parameters like ambient and oil temperatures, installation height, and fan drive requirements.
- Performance and Pressure Loss Diagrams: Diagrams illustrate performance and pressure loss characteristics of different OAC models, aiding in selecting the right cooler for specific applications.
- High-Performance Cooling: The OAC series is designed for efficient cooling of hydraulic and lubricating oils, with models tailored for different industrial applications.
- Customization and Flexibility: Various configurations and accessories are available to meet specific cooling requirements, including thermal bypass valves, oil thermostat valves, and protective grids.
- ATEX and Marine Designs: Special designs for marine and ATEX environments ensure compliance with safety and environmental standards.
- Online Selection Tool: Simplifies cooler selection with a user-friendly interface and detailed 3D models.
KTR's cooling systems, particularly the OAC series, offer versatile and high-performance solutions for a wide range of industrial applications. The document provides comprehensive technical data and tools to assist in selecting the right cooling system for specific needs.
- Dimensions for oil-air coolers (OAC100 to OAC2000) and OPC models (OPC200 to OPC1000) are provided, including measurements in millimeters for various parts, voltage, current, speed, and power requirements.
- The OPC oil cooler unit is designed for bypass flow cooling, suitable for machine tools, elevators, and test benches, with marine design options and ATEX certification for hazardous environments.
- Includes voltage, current, speed, flow rate, and power consumption data for each cooler type, along with weight and dimensional data.
- Accessories include thermal and pressure bypass valves, oil thermostat valves, protective grids, and flow rate sensors, with options for filters and temperature switches.
- Protect OPC coolers from direct solar radiation and use soft start-up controls and frequency converters to optimize performance and reduce noise emissions.
This technical document serves as a comprehensive guide for selecting and utilizing oil-air coolers and cooling-pumping units, offering detailed specifications, application scenarios, and accessory options to meet various industrial cooling needs.
- Assembly instructions emphasize avoiding tension and vibration in connection pipes and ensuring proper installation of return filters to prevent bursting due to pressure peaks. Consult the engineering department for oil flows exceeding specified limits.
- Performance diagrams show cooling capacities and pressure losses for different models, highlighting increased cooling capacity at higher motor speeds and providing specific data on air pressure rates and fan performance requirements.
- Materials used include brass, aluminum, and copper/nickel alloys, with industrial and marine versions available.
- Use specific mounting brackets for larger PHE models and select the appropriate cooler based on process data like oil outlet temperature and water inlet temperature.
Contact details for KTR's headquarters and various sales representatives across different regions are provided.
Catalog excerpts
Cooling systems For mobile machines and stationary hydraulics Customised solutions or standard design
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Quality signed and sealed o ve Highest quality is our standard. That is why we have our products and processes certified by independent bodies. Product certificates Our drive components dispose of approvals from leading classification societies (DNV, GL, ABS) for maritime appli cations as well as ATEX and UKEX certifications for use in potentially hazardous areas. Quality management Being one of the first companies in the field of drive technology, KTR has been certified in accordance with ISO 9001 since 1993 already.. Our environmental management complies with ISO 14001. Properly assembled -...
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DID YOU KNOW … that couplings, hydraulic components and coolers are part of our scope of supply, too? Details are available at ktr.com. POSSIBLE COMBINATIONS Our brake systems can be combined with our drive components.
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Drive technology and shaft connections Brake systems Cooling systems Hydraulic components Headquarter (Rheine / Germany) KTR worldwide – Our worldwide locations for quality and service. 24 subsidiaries 90 sales partners More than 1,200 employees worldwide For continuously updated data refer to our online catalogue at www.ktr.com
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KTR Systems - Solutions across industries for a global market. As a future-oriented and innovative knowledge partner for our customers, we are actively shaping the technological future. By consciously responding to the needs of our customers and a profound understanding of their technology, we are able to develop solutions across all industries. We always strive for excellence and optimise existing approaches. And that since 1959. PA R T O F E X C E L L E N C E Our philosophy of "PART OF EXCELLENCE" is reflected in every single component and service we provide. With our expertise and innovation,...
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Mechanical components are and will remain essential in drive technology. The industry's demands on components grow continuously: energy efficiency, power density, ease of servicing and electronification. Our portfolio includes couplings and torque limiters, clamping sets and universal joints as well as torque measuring shafts. Drive technology and shaft connections Wherever motion is essential, we have the right answer. Our hydraulic and electromechanical brake systems are globally used in various industries. Customer preference and parameters of the application decide upon the selection of the...
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Construction machinery Machine Tools For continuously updated data refer to our online catalogue at www.ktr.com
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Cooling systems Cooling system type MMC Combined coolers type MMC Oil-air cooler type OAC Cooling system type OAC Cooling system type OPC Cooling system type OPC Oil-water coolers S HA NDL ING Con veyin g an d sto rage Food proc essi ng m achi nery Pack agin g ma chin ery Auto mati on spre ader er gr ids UCT I TUR ON AN D AL M ACH AGRICU INER LY Exca vato rs turb ines turb ines
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Product fields and overview of industries 6 Summary of products divided into industries 8 Customised Solutions - Benefits 12 Combined coolers type MMC 14 Oil-air cooler type OAC 15 Cooling systems type OAC Oil-air coolers Cooling systems MMC - Customised Solutions Online tool for oil-air coolers 20 Cooling system type OAC 22 Diagrammes of performance and pressure loss 26 Oil-air coolers Cooler accessories thermal and pressure bypass 39 Cooler accessories control and converter 40 Cooler accessories filter 42 Cooler accessories / pump unit 43 Cooling system type PIK 44 Oil-water coolers Cooling...
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Optimised delivery times, high delivery performance Consistently high quality of products Extensive know-how and portfolio per industry Engineering, project management and personal advice Tailor-made solutions: customised and application-specific
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Combined coolers type MMC Cooling systems Overview of the MMC cooling system Depending on the application features, our multiple-circuit coolers series MMC (Mobile Machinery Cooler) combine different media such as oil, water, fuel and air in one single cooling system. Main application ranges are engine cooling in agricultural and construction machinery, stationary I. C.-engines. Tailor-made coolers for hydraulic applications as well as cooling of compressors supplement the MMC portfolio. Every MMC cooler is a project-specific version that is calculated and developed by our engineers for the very...
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Oil-air coolers Cooling systems Overview of the OAC cooling system The oil-air coolers type OAC and OPC are compact and high-performance coolers for cooling hydraulic, gear, lubricating and motor oils as well as water glycol. Main applications are hydraulic power packs, machine tools, hydraulic presses, wind power and rail technology as well as iron and steel industry. Besides marine and ATEX versions the coolers are available in combination with thermal or pressure bypass valves. Defined portfolio of oil coolers Single-circuit coolers Performance-related product selection Recorded in catalogue...
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Combined coolers type MMC Cooling systems Application-specific system development – Every cooler is a unique copy – Competent support throughout the entire development cycle: From development of ideas through simulation to series of prototypes, start-up and series production. – Services by R + D: Visual inspection, pressure testing, pressure threshold testing, optimum pressure testing, initial sample inspection – 24 subsidiary companies globally for supporting your projects locally Measuring test bench, for determining actual performance data of specifically designed heat exchangers – – – – –...
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Combined coolers type MMC Cooling systems Structure The MMC cooler is a high-performance cooler made of aluminium. It combines several cooling circuits, for example for charge air, water and oil in one single system. The design of the cooler is specifically suitable for heavy duty applications. The laminas are selected based on thermal and hydraulic parameters. The depth of the cooler cores may vary between 32 mm and 200 mm. The cooler dimensions are specifically adapted to the respective mounting space. Here sizes up to 2000 mm are feasible. The selection of the fan is based on the requirements...
Open the catalog to page 17All KTR catalogs and technical brochures
DATAFLEX23 Pages
KTR-CATALOGUE-BRAKE-SYSTEMS96 Pages
KTR-CATALOGUE-HYDRAULIC-COMPONENTS108 Pages
KTR-CATALOGUE-DRIVE-TECHNOLOGY362 Pages
- Vessel
- Temperature probe
- Resistance temperature sensor
- Metal tank
- Liquid recirculation chiller
- Stainless steel vessel
- Round plug
- Flexible coupling
- Shaft shaft coupling
- Pt100 temperature transducer
- Friction brake
- Vertical tank
- Liquid/liquid heat exchanger
- Stainless steel temperature transducer
- Flange coupling
- Anti-vibration mount