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KTR-CATALOGUE-BRAKE-SYSTEMS

KTR-CATALOGUE-BRAKE-SYSTEMS
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KTR-CATALOGUE-BRAKE-SYSTEMS

Product catalog summary
Introduction
KTR Systems is a prominent manufacturer specializing in drive technology, brake, and cooling systems. This document provides an overview of the specifications, certifications, and product offerings of KTR's brake systems, including both hydraulic and electromechanical options.
Certifications and Quality Management
KTR products are certified by independent bodies such as DNV, GL, ABS for maritime applications, and ATEX and UKEX for explosive environments. The company has maintained ISO 9001 certification since 1993 and complies with ISO 14001 for environmental management.
Product Offerings
The document details various brake systems under the KTR-STOP® and EMB-STOP brands, including passive and active floating caliper brakes, fixed caliper brakes, yaw brakes, thruster brakes, and rotor locks. These systems are tailored for industries like wind power, construction machinery, and shipbuilding.
Assembly Instructions
Proper assembly is essential for the longevity and effectiveness of KTR products. Detailed instructions are available for download on the KTR website, ensuring accessibility in multiple languages.
Customer Benefits
Registered customers can order products online 24/7, track shipments, and download order confirmations and invoices. The online platform also features a subassemblies configurator for complete couplings.
Innovation and Development
KTR's Competence Center for Brake Systems in Schloß Holte-Stukenbrock is dedicated to developing and testing brake components, featuring a cryogenic cooling chamber for extreme temperature testing.
Industry Applications
KTR brake systems are utilized across various industries, including energy, agriculture, automation, and transportation. The document provides a comprehensive list of applications and suitable brake systems for each.
Technical Specifications
The document includes detailed technical specifications for each brake system, such as clamping forces, operating pressures, and dimensions, crucial for selecting the appropriate system for specific industrial needs.
Conclusion
KTR Systems offers a wide range of brake solutions tailored to meet the demands of various industries, emphasizing quality, innovation, and customer service.
Specifications
  • Brake Types: EMB-STOP and KTR-STOP models with passive and active floating caliper brakes.
  • Dimensions: Brake disk diameters range from 300 mm to 3000 mm, with thickness options of 20 mm, 30 mm, 40 mm, and 50 mm.
  • Materials: Brake pads available in organic and sinter metal materials.
  • Operating Conditions: Temperature range from -30°C to +50°C, with varying clamping forces and motor power requirements.
Procedures
  • Braking Force and Torque Calculations: Formulas provided for calculating braking force (Fb) and braking torque (Mb) based on clamping force (Fc), number of brakes (z), and effective diameter (Dav).
  • Ordering Examples: Detailed examples for ordering different brake models, specifying size, clamping force, and disk thickness.
Standards and Recommendations
  • Friction Coefficient: Nominal value of µ = 0.4, with variations depending on application and material.
  • Wear Sensors: Options for sensors indicating pad wear and temperature.
  • Customization: Various colors and alternative materials available upon request.
Key Data from Tables
  • Braking Torque: Detailed torque values provided for different brake disk diameters and models.
  • Clamping Force: Ranges from 2 kN to 375 kN across different models.
  • Power Loss: Varies with stroke and clamping force, with specific percentages listed for each model.
Critical Information
  • Limitations: Maximum operating pressures and wear limits specified for each brake type.
  • Best Practices: Consultation with KTR recommended for specific applications and material choices.
Additional Features
Optional features include sensors for pad wear and condition, temperature sensors, and alternative brake pad materials. Various color options are available for the brakes.
Ordering Information
Examples of ordering codes are provided, detailing how to specify the brake size, clamping force, variant, and thickness of the brake disk and stand.
Recommendations
Users are advised to consult with KTR for specific applications and material choices for brake pads to ensure optimal performance.
Contact Information
This document provides contact details for KTR offices worldwide, including locations in Finland, France, India, Italy, Japan, Korea, Benelux, Norway, Poland, Singapore, South Africa, Spain and Portugal, Sweden, Switzerland, Taiwan, Turkey, the United Kingdom, and the USA. Each entry includes the office address, phone number, fax number (where applicable), and email address.
Product Catalogues
KTR offers a diverse range of products suitable for various applications, including drive systems, brakes, cooling solutions, and hydraulic systems. Detailed product catalogues and leaflets are available on their website, www.ktr.com.
Brake Systems Competence Center
KTR Brake Systems GmbH, located in Schloß Holte-Stukenbrock, Germany, serves as the Competence Center for Brake Systems. Contact details include phone, fax, and email, with more information available at www.ktr-brake-systems.com.
Headquarters
The headquarters of KTR Systems GmbH is located in Rheine, Germany. Contact information includes phone, fax, and email, with additional resources available on their main website, www.ktr.com.
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Catalog excerpts

KTR-CATALOGUE-BRAKE-SYSTEMS-1

Brake systems KTR-STOP® EMB-STOP SBT Systems

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KTR-CATALOGUE-BRAKE-SYSTEMS-2

Quality signed and sealed o ve Highest quality is our standard. That is why we have our products and processes certified by independent bodies. Product certificates Our drive components dispose of approvals from leading classification societies (DNV, GL, ABS) for maritime applications as well as ATEX and UKEX certifications for use in potentially explosive areas. Quality management Being one of the first companies in the field of drive technology, KTR has been certified in accordance with ISO 9001 since 1993 already.. Our environmental management complies with ISO 14001. Properly assembled -...

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KTR-CATALOGUE-BRAKE-SYSTEMS-3

DID YOU KNOW … that couplings, hydraulic components and coolers are part of our scope of supply, too? Details are available at ktr.com. POSSIBLE COMBINATIONS Our brake systems can be combined with our drive components.

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KTR-CATALOGUE-BRAKE-SYSTEMS-4

The Competence Center for Brake Systems: That is where KTR brakes learn to grip better. Opposites attract: the brake portfolio of the drive specialist Driving and braking technology: What most companies consider as opposites, KTR estimates as an ideal supplement. Many years ago KTR started to project and distribute brakes. But you trust most in those things you developed yourselves. That is why KTR was not satisfied with distribution only, but made use of its decades of know-how and engineering experience to considerably improve the hydraulic brake system in many respects. By taking over EM Brake...

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KTR-CATALOGUE-BRAKE-SYSTEMS-5

An innovative ambience for innovative ideas KTR-STOP® and EMB-STOP - these two brake systems have been consolidated since 2014. We are specifically proud of the location: the „Competence Center for Brake Systems“. It is located in Schloß Holte-Stukenbrock in East Westphalia and the head office of the new KTR Brake Systems GmbH. By the way: The Competence Center well deserves its name. Since KTR develops all measures dealing with brake systems in these state-of-the-art premises. The brake components of both series are developed, designed and tested here. A special cryogenic cooling chamber allows...

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KTR-CATALOGUE-BRAKE-SYSTEMS-6

Drive technology and shaft connections Brake systems Cooling systems Hydraulic components Headquarter (Rheine / Germany) KTR worldwide – Our worldwide locationsfor quality and service. 24 subsidiaries 90 sales partners More than 1,200 employees worldwide For continuously updated data refer to our online catalogue at www.ktr.com

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KTR-CATALOGUE-BRAKE-SYSTEMS-7

KTR Systems - Solutions across industries for a global market. As a future-oriented and innovative knowledge partner for our customers, we are actively shaping the technological future. By consciously responding to the needs of our customers and a profound understanding of their technology, we are able to develop solutions across all industries. We always strive for excellence and optimise existing approaches. And that since 1959. PA R T O F E X C E L L E N C E Our philosophy of "PART OF EXCELLENCE" is reflected in every single component and service we provide. With our expertise and innovation,...

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KTR-CATALOGUE-BRAKE-SYSTEMS-8

Mechanical components are and will remain essential in drive technology. The industry's demands on components grow continuously: energy efficiency, power density, ease of servicing and electronification. Our portfolio includes couplings and torque limiters, clamping sets and universal joints as well as torque measuring shafts. Drive technology and shaft connections Wherever motion is essential, we have the right answer. Our hydraulic and electromechanical brake systems are globally used in various industries. Customer preference and parameters of the application decide upon the selection of the...

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KTR-CATALOGUE-BRAKE-SYSTEMS-9

Construction machinery Machine Tools For continuously updated data refer to our online catalogue at www.ktr.com

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KTR-CATALOGUE-BRAKE-SYSTEMS-10

PASSIVE FLOATING CALIPER BRAKES Hydraulic brake system KTR-STOP® XS-xx-F KTR-STOP® S-xx-F KTR-STOP® M-xxx-F KTR-STOP® XL-xxx-F KTR-STOP® XXL-xxxx-F Electromechanical brake system EMB-STOP XS-P-xx-F EMB-STOP S-P-xx-F Soft-Braking EMB-STOP S-P-xx-F Fast-Braking EMB-STOP M-P-xx-F Fast-Braking ACTIVE FLOATING CALIPER BRAKES Hydraulic brake system KTR-STOP® XS-A-F KTR-STOP® S-A-F KTR-STOP® M-A-F Electromechanical brake system EMB-STOP XS-A-xx-F EMB-STOP S-A-xx-F EMB-STOP L-A-xxx-F PASSIVE FIXED CALIPER BRAKES Hydraulic brake system KTR-STOP® XS-xx KTR-STOP® S-xx KTR-STOP® M-xxx KTR-STOP® L light-xxx...

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KTR-CATALOGUE-BRAKE-SYSTEMS-11

s SET S Eme rgen cy p owe r gen erato Prod rs uct p ages from page er pa ck p rodu ction Plas tics proc essi ng in dust GEN ry ERA L DR IVE T ECH NOL OGY Indu stria l gea rs Plan etary gear s

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KTR-CATALOGUE-BRAKE-SYSTEMS-12

Clamping forces of brake systems Clamping forces [kN] Passive floating caliper brakes Hydraulic KTR-STOP® Electromechanical EMB-STOP S-P-xx-F Soft Braking see page 30 S-P-xx-F Fast Braking see page 32 M-P-xx-F Fast Braking see page 34

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KTR-CATALOGUE-BRAKE-SYSTEMS-13

Active floating caliper brakes Hydraulic KTR-STOP® Electromechanical EMB-STOP

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KTR-CATALOGUE-BRAKE-SYSTEMS-14

Clamping forces of brake systems Clamping forces [kN] Passive fixed caliper brakes Hydraulic KTR-STOP® Active fixed caliper brake Hydraulic KTR-STOP® Yaw brakes Hydraulic KTR-STOP®

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KTR-CATALOGUE-BRAKE-SYSTEMS-15

Thruster brakes Electrohydraulic KTR-STOP® TB

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KTR-CATALOGUE-BRAKE-SYSTEMS-17

PASSIVE FLOATING CALIPER BRAKES Hydraulic brake system Electromechanical brake system EMB-STOP XS-P-xx-F 28 EMB-STOP S-P-xx-F Soft-Braking 30 EMB-STOP S-P-xx-F Fast-Braking 32 EMB-STOP M-P-xx-F Fast-Braking 34 ACTIVE FLOATING CALIPER BRAKES YAW BRAKES Hydraulic brake system THRUSTER BRAKES Electrohydraulic brake system Electrohydraulic thrusters Hydraulic brake system Electromechanical brake system EMB-STOP XS-A-xx-F 42 ELECTRICAL CONTROL SYSTEMS PASSIVE FIXED CALIPER BRAKES Hydraulic brake system ROTOR LOCK Hydraulic system Electromechanical system ACTIVE FIXED CALIPER BRAKE Hydraulic brake...

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KTR-CATALOGUE-BRAKE-SYSTEMS-18

KTR-STOP® XS-xx-F 1 Dimensions and weight depending on thickness of brake disk. 2) The friction coefficient each depends on the application resp. material of the brake pad; please consult with KTR. 3) Other thickness of brake disk available on request. For continuously updated data refer to our online catalogue at www.ktr.com

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