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Product catalogue

Product catalogue
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Product catalogue

Product catalog summary
Introduction
The company has been manufacturing and distributing ball screws globally since 1967, focusing on continuous improvement and holding an EN ISO 9001:2008 quality management certificate. They are active in engineering associations to support industrial machinery development.
Key Characteristics Appreciated by Customers
  • Quality: Utilizes advanced technologies for manufacturing and testing, with thorough inspections.
  • Speed of Delivery: Standard lead times are six weeks, with expedited options.
  • Reliability: Consistently meets delivery deadlines and addresses customer concerns promptly.
  • Service: Offers repair services and replacements for defective screws.
  • Development and Courage: Designs solutions for atypical applications and takes full responsibility.
  • Customer Orientation: Produces based on client drawings and engages in cost-saving solutions.
General Information on Ball Screws
  • Application and Use: Converts rotary movement to linear movement with high efficiency, used in various industries.
  • Manufacturing Technology: Threads produced using grinding or rolling, affecting accuracy.
  • Ball Screw Profile: Designed with a gothic arch profile for optimal efficiency and load capacity.
  • Preloading Methods: Various methods affect performance.
  • Materials and Heat Treatment: Uses specific steel grades, with parts hardened to standards.
  • Load Capacity and Rigidity: Defines static and dynamic load capacities and the importance of preload for rigidity.
  • Mounting Accuracy: Requires precise mounting for performance and longevity.
Ball Screw Selection Guide
  • Type Selection: Different types based on accuracy and application needs.
  • Ball Nut Unit Type: Various configurations, including preloaded and non-preloaded options.
  • Recirculation System: Selection based on nominal thread diameter and application requirements.
  • Thread Pitch and Accuracy: Specifies thread pitch and accuracy classes.
  • Shaft and Thread Lengths: Limited by technological constraints and accuracy requirements.
  • Preload Specification: Options for preload levels based on precision and load requirements.
  • Lubrication Type: Can be lubricated with oil or grease, similar to rolling bearings.
Lubrication Guidelines
Lubrication is crucial for optimal performance. Oil lubrication uses transmission or bearing mineral oils with a minimum viscosity of 50 mm2/s at 40°C. Grease lubrication recommends class 2 according to DIN 51825, with specific products suggested. Grease should be replenished every 6 to 10 months, and mixing different greases is discouraged.
Ball Screw Design Specifications
Diameters range from 12 to 180 mm and lengths up to 15.5 m, with accuracy classes P1 to P5. Minimum shaft material strength is Rm = 800 MPa, and efficiency is between 94-97%. Operating temperatures range from -40°C to +80°C, depending on lubricant type.
Nut Type AP Specifications
Includes dimensions such as diameter, pitch, number of effective turns, and flange dimensions. Tables list various configurations with specific measurements and load capacities.
Specifications
  • Basic Screw: Diameter up to 63 mm, accuracy classes T5, T7, minimum shaft material strength Rm = 650 MPa, efficiency approx. 93–95%, operating temperature -20 °C to +60 °C.
  • Heavy Duty Screw: Thread diameter range from 40 to 200 mm, minimum shaft material strength Rm = 900 MPa, efficiency approx. 93–95%, dynamic loads up to 4,000,000 N.
Applications
  • Basic Screw: Transport mechanisms, woodworking machines, industrial automation.
  • Heavy Duty Screw: Injection molding machines, electric presses, lifting equipment, hydraulic cylinder replacements.
Category Characteristics
  • Basic Screw: Good quality/price ratio, standard geometrical and working accuracy, lifetime and load ratings in accordance with ISO 3408.
  • Heavy Duty Screw: High axial loads, more than double load capacity and rigidity compared to standard ball screws, designed for slow-running applications.
Linear Actuator
Ensures motor-controlled linear movement, replaces hydraulic cylinders, uses ball screw with minimum efficiency of 95%, movement speed can be controlled or adjusted.
Overview
The document discusses various types of ball screws, focusing on their design, applications, and specifications. It emphasizes simplicity, easy maintenance, and manufacturability in load capacity applications.
Threadless Ball Screw
Highlights the use of threadless ball screws in applications requiring small housing dimensions and large pitches, such as handling platforms and hexapods. The design involves a telescopic set of ball screws, where ball nuts act as bearings, offering an alternative to hydraulic cylinders.
Special Screw
Indicates that KSK is a reliable partner for precision machine tool manufacturers due to its quality and smart selection.
Design and Standards
Ball screw designs are based on the ISO 3408 standard. Technical parameters are subject to change due to continuous development, and consulting technical support for design proposals is advised.
Contact Information
KSK Precise Motion, a.s. is located in Kuřim, Czech Republic, with contact details provided for further inquiries.
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Catalog excerpts

Product catalogue-3

We have been manufacturing ball screws since 1967 and we deliver them almost all over the world. To provide our customers with the highest quality of the products and co-operation, we keep investing a lot of effort in continuous improvement. Thanks to this effort, every year we fight for the top positions in the leading innovative competitions. A certificate of quality in compliance with EN ISO 9001:2008 proves that our quality management system is at a high level. We also aim for maximum support of the industrial machinery development activities in our area, for which we participate in the following...

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Product catalogue-4

2 • GENERAL INFORMATION ON BALL SCREWS, FAQS Ball screws (hereinafter BS) are structural elements, which transmit the rotary movement to straight movement with high efficiency (these screws are not self-locking). They feature high rigidity, accuracy and durability. The ball screws are used in various machinery sectors, especially due to their high efficiency ensured by a low rolling resistance. BSs are most often used in the following sectors:

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Product catalogue-5

GENERAL INFORMATION ON BALL SCREWS, FAQS 2.2 tandard manufacturing technology for making the ball screw thread S Accuracy and quality of the ball screws are largely dependent on the manufacturing technology selected. Generally, the following technologies are mainly used to produce the ball screw thread: Ground thread • Grinding (achieved accuracy class of the ball screw shaft thread pitch up to P1). • Rolling (achieved accuracy class of the ball screw shaft thread pitch up to T5). Rolled thread 2.3 Ball screw profile To achieve the maximum transmission efficiency, it is necessary to make an ideal...

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Product catalogue-6

GENERAL INFORMATION ON BALL SCREWS, FAQS 2.4 Ball screw preloading methods Preloading method Used on the ball nut units Preloading method diagram Preload using a spacer ring Preload using differential nut thread pitch Preload using the difference between individual threads (for multiple-start ball screws) 2.5 aterials used for manufacturing of the ball screws and their M heat treatment To manufacture the ball screw shafts, we use steel with the grade of 42CrMo4. To manufacture the ball nuts, the most often used steel grade is 100CrMn6. Nuts and the threaded part of the shaft are hardened to 58–60...

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Product catalogue-7

GENERAL INFORMATION ON BALL SCREWS, FAQS 2.6 Load capacity (ratings), rigidity and recirculation system lifetime a) Static load capacity (Co) is a static load, which corresponds to the permanent deformation of the ball and the running surface in the most stressed touch point; equal to 0.0001 of the ball diameter Dw. b) Dynamic load capacity (Ca) is a permanent, invariable load, which may be (in theory) transmitted by the ball screw with the basic lifetime parameter L10 = 1×106 revolutions. The following equation is used to determine the basic lifetime, which is defined as number of shaft revolutions...

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Product catalogue-8

BALL SCREW SELECTION GUIDE BALL SCREW SELECTION GUIDE A complete configurator of ball screws is freely available on our website. Partial steps of this configurator are shown below. The selection of the ball screw version from the offered production range is driven mainly by the functional specification, required features and operating conditions. If you need any assistance with the design proposal, please contact our technical support, who will help you with the design proposal. BALL SCREW TYPE SELECTION SELECTION OF THE BALL NUT UNIT TYPE DETERMINATION OF THE BALL SCREW RECIRCULATION SYSTEM...

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Product catalogue-9

BALL SCREW SELECTION GUIDE 3.2 election of the ball nut unit type S Description Non-preloaded nut without flange Double preloaded nut without flange Double preloaded nut with flange Preloaded nut with flange End cap return high-speed (fast-running) preloaded nut with flange Non-preloaded nut with flange for shafts with rolled thread Non-preloaded nut with flange Driven nut with inserted bearings 3.3 etermination of the ball screw recirculation system D Nominal thread diameter d0 is selected in the tables (chapter 4) based on the dimensions available and the required application. Nominal thread...

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Product catalogue-10

ons of the thread diameter and pitch can be found in the tables (see the chapter 4). 3.4 Thread pitch specification Thread pitch P determines the nut travel per one rotation of the ball screw shaft. The standard offered combinati Thread accuracy class - the ball screws are offered in several accuracy classes, which are described in more detail in the ISO 3408 standard. The highest accuracy class are often used in cases where very precise positioning is required (e.g. machine tools). Lower accuracy classes are often used for applications where the positioning precision requirements are not high...

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Product catalogue-11

BALL SCREW SELECTION GUIDE 3.7 Preload specification Based on the positioning precision and rigidity required, the proper ball nut mating on the shaft method should be selected. The higher the preload, the shorter ball screw transmission lifetime. The following options are available as standard: • Fitted nut with axial play • Fitted nut with preload corresponding to 5% of the dynamic load ratings (suitable for precise positioning and moderately loaded screws) • Fitted nut with preload corresponding to 10% of the dynamic load ratings (suitable for precise positioning and more loaded screws) •...

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Product catalogue-12

4 • BALL SCREW DESIGN // Precise Screw BALL SCREW DESIGN 4.1 Precise screw This type of ball screws is mostly used for the practical pur- and wide range of variants. Usually they are screws with poses due to its versatility, excellent technical parameters ground threads. Basic technical parameters: • Diameter from 12 to 180 mm • Length up to 15.5 m • Accuracy classes P1 to P5 • Minimum strength of the shaft material is Rm = 800 MPa • Efficiency approx. 94-97 % • Operating temperature -40 °C to +80 °C (acc. to the lubricant type) Category characteristics: • Precise positioning screws • Wide choice...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.