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KSE-PCA Data Sheet

KSE-PCA Data Sheet

KSE-PCA Data Sheet

Product catalog summary
Description
The KSE PCA/rtPCA is a flexible and modular control system featuring a graphic display and QWERTY keyboard. It includes a built-in PLC capable of managing up to 16 axes, making it suitable for complex automation needs. The system supports multiple axes systems and machine centers, utilizing ISO programming language for applications with intricate user interfaces. Connectivity options include Profibus, Ethernet, and master/slave PLC configurations.

Software Versions
Various software versions are available, each tailored for specific control needs, such as:
  • 2AS: Control for 2 synced axes.
  • 3AC1AA: Control for 3 close-loop axes and 1 open-loop axis.
  • 8AA: Control for 8 open-loop axes.
  • A7TF: Control for roll-feeder and transfer systems.
  • AVRZTF: Zigzag press roll-feeder control.
  • CFA88: Control for 8 coilers and 8 rolls.
  • FORAC: Control for boring-machine and manifold driller.
  • FORC_Z: Hairpin bender control.
  • FORACOL: Control for 3 close-loop axes and 1 rotating open-loop axis.
  • ISO: Control for 3 close-loop axes with ISO programming.
  • LFM3: Control for nipples cutter and bender.
  • LTS: Control for cutting and punching lines.
  • MEO: Control for electric horizontal mandrel systems.
  • MIV_C: Hydraulic vertical mandrel control.
  • PB: Control for battery bender.
  • TRB: Synced turning cut line control.
  • WALL: Boring line control.

Technical Details
The system is powered by an Intel Celeron 400MHz CPU and offers RAM options ranging from 4MB to 256MB. It includes a compact flash storage up to 4GB, multiple communication ports, and a VGA video output. The power requirement is 220V, and it features an IP65 QWERTY keyboard with additional function keys. The display is an LCD TFT, and the system includes dedicated boards for DAC/ADC, input/output, incremental and SSI encoders, PLC, Profibus, and CAN bus.

Dimensions and Weight
The LCD/Keyboard unit measures 540x330x65mm and weighs 5.5kg. The cabinet dimensions vary with configuration, with lengths ranging from 271mm to 451mm.

Uses
The system is versatile, supporting ISO control with linear and circular interpolation, cutting and punching lines, synced rotating cutting systems, paper coil management, press transfers, palletizers, special transfer lines, and custom solutions.

Notes
The actual configuration of the system depends on the specific application requirements.
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Catalog excerpts

KSE-PCA Data Sheet-1

mod. un - rev. 1.0, 0 - Mar 2011 KSE PCA/rtPCA Top line Technical chart Last rev. 09 Mar 2011 16 AXES CONTROL Page 1/2 VARIOUS VERSIONS WALL: boring line control. Description Technical details Flexible and modular control with graphic display and QWERTY keyboard. Its built-in PLC can match the most demanding needs of automation up to 16 axes. CPU and board hosted in separated cabinet. Suitable for multiple axes systems and machine-centres; the ISO programming language makes it a perfect solution for application with complex user interface. Can be connected to other controls thru Profibus, Ethernet and as master/slave of PLCs. Axes and IOs controlled by the built-in PLC. SW versions 2AS: control for 2 synced axes/2 close-loop axes. 3AC1AA: 3 close-loop axes, 1 open-loop axis control for cutting line with 6-station transfer. 8AA: control for 8 open-loop axes. A7TF: 2x3 close-loop axes control for roll-feeder + transfer, 1 close-loop axis for unstacker with electronic cams. AVRZTF: zigzag press roll-feeder with electronic cams with Z-B + C-Q axes. CFA88: 8 coilers + 8 rolls control. FORAC: Boring-machine + manifold driller + puncher control. FORC_Z: hairpin bender control. FORACOL: 3 close-loop axes, 1 rotating open-loop axis, 1 mandrel control. ISO: 3 close-loop axes + mandrel control + ISO program. LFM3: nipples cutter + bender, 3 tracks, 3x2 close-loop axes control. LTS: cutting + punching line control. LTSL: cut + punch + circular saw blade control. LTSO: cutting + punching line with measures optimization. MEO: push + pull electric horizontal mandrel + 2 check benches. MIV_C: hydraulic, vertical mandrel control with B-axis feeder. MIV_CA: hydraulic, vertical mandrel control with B-axis feeder. MIV_CA2: hydraulic, vertical mandrel control. PB: 3-axes control for battery bender. TRB: synced turning cut line control. CPU: Intel Celeron 400MHz RAM: 4/8/16/32/64/128/256 MB FD: 1x3,5” – 1.44MB HD: Compact flash up to 4Gb. COM PORT: 2 RS232/RS422/RS485 VIDEO OUTPUT: VGA RTC: integrated RTC POWER: 220V KEYBOARD: IP65 QWERTY + 14 general function keys + 9 dedicated keys. DISPLAY: LCD TFT DAC/ADC: dedicated board on AT96 bus - 14 bit INPUT/OUTPUT: dedicated board on AT96 bus 64 INPUT/32 OUTPUT INCREMENTAL ENCODER: dedicated board on AT96 bus 5V line driver 400kHz 32 bit. SSI ENCODER: dedicated board on AT96 up to 25 bit cod. gray. PLC: dedicated board on AT96 bus. PROFIBUS: dedicated board on AT96 bus. CAN BUS: dedicated board on AT96 bus. Dimensions/weight LCD/Keyboard: WxHxL Weight 540x330x65mm – 21.3”x13”x2.6” 5,5kg – 12.13lbs Cabinet: Length with connectors 42TE: 60TE: 84TE: Weight: 330mm – 13” 271x130mm – 10.7”x5.12” 328x130mm -13”x5.12” 451x130mm -17.8”x5.12” Variable with configuration INDUSTRIAL AUTOMATION – RETROFITS – IT AUTOMATION Via Sabbionara, 14/d - 36045 Alonte (Vicenza) Italy - Phone +39 0444 834077 - Fax +39 0444 436820 www.kse.it Customer Service: [email protected]

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KSE-PCA Data Sheet-2

mod. un - rev. 1.0, 0 - Mar 2011 KSE PCA/rtPCA Top line Technical chart Last rev. 09 Mar 2011 16 AXES CONTROL Page 2/2 VARIOUS VERSIONS Uses ISO control with linear + circular interpolation for basic systems/retrofits with axes analogical interface. Cutting – punching line with/without automatic blade positioning. Synced rotating cutting systems. Paper coils (up to 8 rolls). Press transfer. 5-axes + additional axes palletiser. Special transfer line. Custom solutions. Notes The actual configuration depends on the application. INDUSTRIAL AUTOMATION – RETROFITS – IT AUTOMATION Via Sabbionara, 14/d...

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