Ama-Porter ICS

Product catalog summary

Fields of Application: Ama®-Porter pumps are designed for handling dirty liquids in intermittent operations, such as wastewater with fibers and solids, and media containing gas or air. They are suitable for drainage and water extraction.

Operating Data: The pumps have a capacity of up to 40 m³/h (11 l/s) and a head of up to 16 m. The motor rating is 1.5 kW max for three-phase motors and 1.1 kW max for single-phase motors. They can handle product temperatures up to 40°C, with short periods up to 70°C.

Materials: The casing and impeller are made of cast iron, while the shaft is made of stainless steel. The shaft seals include a lip seal at the drive end and a mechanical seal at the pump end.

Design: These are vertical submersible motor pumps with a close-coupled design. They feature an Intelligent Control System (ICS) for automatic operation without floats and control panels.

Motor Specifications: The pumps are available with single-phase and three-phase motors, both with integrated overload protection. They are designed for submerged (S1) and non-submerged (S3) operations.

Installation: The pumps can be installed as portable or stationary units. Installation kits include components like support feet, connection elbows, and guide systems for stationary setups.

Automatic Pump Control: The ICS manages pump operations, including start-up delays and cycle optimization. It ensures both pumps operate efficiently and prevents clogging and odors during prolonged standstill.

Product Features: Key features include corrosion-resistant materials, bi-rotational mechanical seals, free flow impellers, and oversized motors for reliability. The design ensures easy installation and maintenance.

Dimensions and Installation: Detailed dimensions and installation guidelines are provided for various configurations, including transportable and stationary versions with guide systems.

Installation Kits for Transportable Versions:

P6 - DN 50 Kit: Includes adapter, connection elbow, three feet, hose clip, and bolts. Weight: 2.0 kg.
P6 - DN 65 Kit: Similar components as DN 50, but with a weight of 4.0 kg.

Bracket:

P5 Claw: Includes bolts, guide wire, rail, and hoop arrangements. Weight: 1.0 - 2.0 kg.

Chains for Models:

P7 Chain: Galvanized steel with shackle and hook. Available in 2 m and 5 m lengths. Weight: 1.0 - 2.2 kg.

Accessories for Models:

P8 Flange: For pipe coupling, available in DN 50 and DN 65. Weight: 1.0 - 1.3 kg.
P10 Screwed Flange: For pump discharge nozzle. Weight: 1.0 kg.
P14 Bend: With internal and external thread. Weight: 0.3 - 0.4 kg.
P15 Storz Rigid Coupling: For flanged connections. Weight: 2.0 kg.
P16 Storz Hose Coupling: Requires hose clips for mounting. Weight: 0.7 kg.
P17 Storz Rigid Coupling AL: With external thread. Weight: 0.22 - 0.4 kg.
P18 Plastic Hose: Available in various lengths and diameters. Weight varies by size.
P19 Plastic Hose without Coupling: Max length 30 m. Weight varies by size.
P20 Hose Clip: Made of Cr steel. Weight: 0.1 kg.
P21 RK Swing Check Valve: Not suitable for pumped drainage. Weight: 2.2 kg.
P22 Socket Gate Valve: Weight: 0.8 kg.
P23 KSB Check Valve: With full port and lifting device. Weight: 16.0 kg.
P24 KSB COBRA T1 Gate Valve: Weight: 14.5 kg.
P25 Installation Accessories Set: Includes bolts, nuts, and sealing element. Weight: 0.8 kg.
P27 Screwed Flange: For flanged elbow. Weight: 2.0 kg.
P28 Suction Strainer: Weight: 2.0 kg.

Display Modules:

1~ a.c. Display Module: Ident-No 39 019 940, IP 43 enclosure, dimensions 105 x 60 x 90 mm.
1~ a.c. Display Module with Status Transmission: Ident-No 39 020 214, IP 54 enclosure, dimensions 166 x 90 x 56 mm.
3~ Current Display Module: Ident-No 39 019 941, IP 54 enclosure, dimensions 166 x 90 x 56 mm.
1~ a.c. Display Module for Two Pumps: Ident-No 39 020 692, IP 54 enclosure, dimensions 185 x 147 x 77 mm.
3~ Current Display Module for Two Pumps: Ident-No 39 020 693, IP 54 enclosure, dimensions 185 x 147 x 77 mm.

All modules include indicator lamps for full load, pump availability, operation, and faults. Additional systems are required for overflow protection.

Catalog excerpts

Type series booklet Ama®-Porter ICS® 2539.52/4--10 Submersible Motor Pumps 50 Hz Fields of Application Ama®--Porter pumps are used for handling all types of dirty liquids, in intermittent operation, e.g.: Handling waste water containing long fibres and solid substances as well as media containing gas/air. Drainage/water extraction. Operating Data Q : up to 40 m3/h, 11 l/s H up to 16 m Motor rating: 1.5 kW max. with three--phase motor 1.1 kW max. with single--phase a.c. motor Product temperature up to 40° C. For short periods 70°C (3 to 5 min). Mode of operation: intermittent operation S3 Materials Casing : Cast iron GG 20 / EN.GJL-200 / JL 1030 / FGL 200. Impeller : Cast iron GG 20 / EN.GJL-200 / JL 1030 / FGL 200. Shaft : 1.4021 / X20 Cr13 / Z20 C13. Shaft seal (drive end): lip seal Shaft seal (pump end): mechanical seal SiC / Al2O3 Bolts and nuts : A2 Joint rings : nitrile rubber ICS: Polypropylene Design Vertical submersible motor pump in close--coupled design. Shaft Seal Drive end: : 1 shaft seal ring Pump end: : 1 bi--rotational mechanical seal with environment--friendly oil fill Innovation The Intelligent Control System ICSR ensures automatic operation of the pump(s) without floats and control panels. Designation Type series: Nominal diameter: DN 50 = pump size 5 _ _ DN 65 = pump size 6 _ _ Impeller size IE = single--phase variant with ICSR ID = three--phase variant with ICSR Ama®--Porter 5 01 IE Motor Single--phase a.c. motor 230 V, max. 255 V -- 50 Hz with integrated overload protection. Three--phase asynchronous motor 400 V, max. 440 V -- 50 Hz, d.o.l. starting; with integrated overload protection. Motors IP 68, thermal class F to EN 60529 / IEC 529. Please note : Variable--speed operation of this pump is not allowed. Operating mode S1 - submerged (max. 5 m) Operating mode S3 - not submerged (see dimension table) Bearings Grease--lubricated ball bearings sealed for life. -- EN 12 050 The pump must not be used in countries where pumps handling sewage with faeces are subject to explosion protection regulations.

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Ama®-Porter ICS® 2 Subject to modifications Scope of Supply Complete unit as portable version or for stationary installation consisting of pump set and installation kit. Thermal Overload Protection of the Motors Single--phase a.c. Winding is protected by 1 temperature switch at 160° C Three--phase asynchronous motor Winding is protected by 2 temperature switches 160 °C as a standard. Pump Set -- Material: Cast iron GG 20 / EN.GJL-200 / JL 1030 / FGL 200. -- Non--explosion--proof motor. -- Absolutely water--tight, resin--embedded cable entry. -- Single--phase a.c. motor, 10 m cable with 3 pin...

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Ama®-Porter ICS® Subject to modifications 3 Ama®-Porter ICS® Product Features ICS Intelligent Control System Fast installation and high operating reliability. Lateral cable entry to provide protection. Your benefit: Damage during transport and installation are prevented. Shaft made of corrosion--resistant stainless steel Your benefit: No corrosion problems, therefore long service life. Bi--rotational mechanical seal with SiC/Al2O3- contact faces. Your benefit: A solution ensuring long service life. ICS prevents gluing of the mechanical seals. Free flow impeller Your benefit: Large passage to...

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Ama®-Porter ICS® Subject to modifications 5 Ama®-Porter size 6 _ _ IE/ID 2900 1/min Laufradform Impeller type Forme de roue Tipo girante Tipo de rodete freier Durchgang free passage section de passage passaggio libero paso libre Kennlinien nach DIN 1944/III. Sie entsprechen der effektiven Motordrehzahl. Curves as per DIN 1944/III. They correspond to the effective motor speed. Courbes selon DIN 1944/III. Elles correspondent à la vitesse de moteur effective. Curve secondo DIN 1944/III. Correspondenti agli effettivi giri del motore. Curvas según DIN 1944/III. Se refieren a la velocidad efectiva...

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Ama®-Porter ICS® 6 Subject to modifications Dimensions Ama®-Porter ICS® size 5 _ _ Transportable version For flexible hose inner diameter Ø 63mm Swing check valve required (1) lowest switch off level Ama®-Porter ICS® size 6 _ _ Transportable version For flexible hose inner diameter Ø 80mm Swing check valve required (1) lowest switch off level

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Ama®-Porter ICS® Subject to modifications 7 Dimensions Ama®-Porter ICS® size 5 _ _ Vertical flange discharge DN 50/50 Stationary version with guide wire lifting system Stationary version with guide hoop ISO 7005 PN 16 DN 50 PN 16 ASME 2” Flange of duckfoot bend Swing check valve required (1) lowest switch off level Guide hoop Ama®-Porter ICS® size 6 _ _ Vertical flange discharge DN 65/65 Stationary version with guide wire lifting system Stationary version with guide hoop ISO 7005 PN 16 DN 65 PN 16 ASME 2”1/2 Flange of duckfoot bend Swing check valve required (1) lowest switch off level Guide...

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Ama®-Porter ICS® 8 Subject to modifications Dimensions Ama®-Porter ICS® size 5 _ _ Vertical flange discharge DN 50/50 Stationary version with guide rail lifting system 1 Rail ISO 7005 PN 16 DN 50 PN 16 ASME 2” Flange of duckfoot bend Pipe Ø 33.7 x 3.2 Swing check valve required (1) lowest switch off level Ama®-Porter ICS® size 6 _ _ Vertical flange discharge DN 65/65 Stationary version with guide rail lifting system 1 Rail ISO 7005 PN 16 DN 65 PN 16 ASME 2”1/2 Flange of duckfoot bend Pipe Ø 33.7 x 3.2 Swing check valve required (1) lowest switch off level

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Ama®-Porter ICS® Subject to modifications 9 Dimensions Ama®--Porter ICS® size 5 _ _ Horizontal pedestal installation G 2” Stationary version with guide wire lifting system Stationary version with guide hoop Swing check valve required (1) lowest switch off level Guide hoop Ama®--Porter ICS® size 6 _ _ Horizontal pedestal installation G 2” 1/2 Stationary version with guide wire lifting system Stationary version with guide hoop (1) lowest switch off level Guide hoop Swing check valve required

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