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Natural Stone Reinforcement and Surface Filling Systems

Natural Stone Reinforcement and Surface Filling Systems
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Natural Stone Reinforcement and Surface Filling Systems

Product catalog summary
About Kromaş:
Kromaş is a leading company in surface processing machinery, providing innovative systems and technologies used globally in over 7000 facilities across 75 countries. Their products are designed to enhance productivity, reduce costs, and offer a competitive advantage. Kromaş is ISO 9001:2000 certified and adheres to various international standards.

Products:
The company offers a diverse range of products including vibratory machines, drying machines, automation systems, and chemical solutions specifically for natural stones. They also manufacture surface processing materials such as abrasives and chemical compounds.

Problems and Solutions for Natural Stone:
Natural stone production often encounters issues like cracks and fragile textures. Kromaş addresses these problems with solutions such as block reinforcement using epoxy gels, strip/slab reinforcement with mesh and chemicals, and quality improvement for finished goods.

Reinforcement and Surface Filling Systems:
These systems are designed to tackle structural issues in natural stones, improving their durability and productivity. Techniques include the use of nano-technology chemicals for block reinforcement and UV-based resins for strip reinforcement.

System Units:
The systems comprise various units such as entrance conveyors, drying units, chemical application conveyors, and curing ovens, all aimed at optimizing the reinforcement and surface filling processes.

Washing and Drying:
These processes are crucial for enhancing the quality of natural stones by cleaning and drying them before and after other treatments.

Surface Protection:
Kromaş provides surface protection chemicals to shield natural stones from water, oil, dirt, and atmospheric conditions.

Automatic Netting System:
This system reinforces natural stones by applying mesh, ensuring minimal chemical usage while maintaining high production capacity.

Chemicals:
Kromaş offers a variety of chemical solutions including epoxy products, adhesive products, surface filling chemicals, UV resins, and surface protection chemicals, all designed to integrate seamlessly with their machinery.

Introduction:
The document introduces the Kromaş Natural Stone Hospital, an initiative by Kromaş Makina ve Metal San. ve Tic. Ltd. Şti., aimed at providing solutions and support for customers dealing with natural stone product issues.

Contact Information:
The company is located at Tuna Cad. No: 15, 34150 Bayrampaşa, Istanbul, Turkey. They can be reached by phone at +90 212 613 73 50, fax at +90 212 567 07 88, or email at [email protected]. Additional information is available on their website, www.kromas.com.tr.
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Catalog excerpts

Natural Stone Reinforcement and Surface Filling Systems-1

Block, Slab and Strip Reinforcement Slab and Strip Surface Filling Surface Protection Solutions Automatic Slab, Strip and Tile Netting Chemicals for Natural Stones Reinforcement and Surface Filling Automation Systems

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Natural Stone Reinforcement and Surface Filling Systems-2

Reinforcement and Surface Filling Automation Systems About Kromaş: The pioneering that Kromaş has started on surface processing machinery is continued by means of developing new systems and technologies and availing them to the industry. Kromaş products are used at more than 7000 facilities in 75 countries in 5 continents. More than 3000 surface processes developed by Kromaş are being successfully implemented, without alternatives. Other than providing the customers with successful results, the systems, machinery and process solutions offered by Kromaş also provides high productivity, lower costs...

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Natural Stone Reinforcement and Surface Filling Systems-3

Value Added To Natural Stone

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Natural Stone Reinforcement and Surface Filling Systems-4

Reinforcement and Surface Filling Automation Systems Problems of natural stone: While the natural stone market in the world is rapidly growing, our main objective is; to create the fastest, most accurate and the most economical solutions for the problems encountered in natural stone production processes. The problems encountered during processing block, semi-finished product and finished product are reducing the productivity and cause unwanted production. Generally these major problems are: A- Unproductiveness of Blocks: Structural problems of natural stone such as cracks, and fragile texture...

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Natural Stone Reinforcement and Surface Filling Systems-5

Reinforcement and Surface Filling Automation Systems Strip Reinforcement Block Reinforcement Slab Reinforcement Solutions for natural stone: Kromaş, who is self confident in creating solutions for all kind of problems seen in the structure of natural stones that causing production losses, is offering: 1- Free of charge consulting service. 2- Choose the appropriate chemical application techniques and processes according to the type of the natural stone produced. 3- A unique quality, achieved by perfect combination of machines and chemicals. A- Block Reinforcement: In this technique which is commonly...

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Natural Stone Reinforcement and Surface Filling Systems-6

Reinforcement and Surface Filling Automation Systems Block reinforcement: All natural stones existing in the nature differ from each other. Natural stones which take shape in long years are all unique with their structural mineral, chemical contents and tectonic geological conditions of the area they exist. Cutting a fragile and cracked block which has exposed to very dense tectonic movements for years can be highly risky, expensive and unproductive. For this reason, it is necessary to apply reinforcement process. Nano technology reinforcement chemicals produced by Kromaş and Spanish cooperation...

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Natural Stone Reinforcement and Surface Filling Systems-7

Reinforcement and Surface Filling Automation Systems Reinforced Block Slabs cut from reinforced block

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Natural Stone Reinforcement and Surface Filling Systems-8

Reinforcement and Surface Filling Automation Systems Slabs reinforcement: Cracks, capillary cracks and discontinuities which are commonly seen on beige and similar types of natural stones, negatively effect the production of slabs. It is possible to increase the efficiency of natural stone production by using a special epoxy with a very short curing time in storey curing ovens and other production lines produced by Kromaş. Infrared (IR) Drying Unit 100% Drying by infrared system Chemical Application Conveyor Reinforcement and surface filling with special chemicals Cooling Unit with Fans

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Natural Stone Reinforcement and Surface Filling Systems-9

Reinforcement and Surface Filling Automation Systems SYSTEM UNITS: 1- Entrance Conveyor Elevator 2- Infrared (IR) Belt Tunnel Drying Unit 3- Cooling Unit with Fans 4- Cleaning Unit with Rotating Brush 5- Netting Device 6- Chemical Application Conveyor 7- Air Suction System 1x25 Storey Curing Oven System System for curing after chemical applications. 8- Automatic Chemical Mixing and Dosing Unit 9- Slab Loading Conveyor Elevator 10- Storey Curing Oven System 2x40 Storey Curing Oven System High production capacity 11- Slab Unloading Conveyor Elevator 12- Slab/Cassette Return Conveyors 13- Slab Carrying...

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Natural Stone Reinforcement and Surface Filling Systems-10

Reinforcement and Surface Filling Automation Systems Strip reinforcement: Structural problems seen on strips, especially on beige marble and derivatives which were cut by the ST machines, effects the efficiency of production, causing the natural stones break very often while processing. Automation systems targeting high productivity produced by Kromaş are designed to work compatible with Nano technology epoxy chemicals produced by Kromaş and Spanish cooperation and provide an exact resistance of stones by entering deep into the smallest Water Repeller with Top-Bottom Air Jet cracks and curing...

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Natural Stone Reinforcement and Surface Filling Systems-11

Reinforcement and Surface Filling Automation Systems Automatic Chemical Application Unit (Curtain Flow) UV Curing Unit (2 lamp) Curing unit for UV based chemicals SYSTEM UNITS: 1- Water Repeller with Top-Bottom Air Jet 2- Infrared (IR) Belt Tunnel Drying Unit 4- Automatic Chemical Application Unit (Curtain Flow) 7- Infrared (IR) Belt Tunnel Drying Unit UV Curing Unit (4 lamp) Curing unit for UV based chemicals

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Natural Stone Reinforcement and Surface Filling Systems-12

Reinforcement and Surface Filling Automation Systems Slab surface filling: Open cracks, holes, porous texture and cavities seen on the surface of the natural stones like beige marble and travertine are structurally created by natural conditions. Surface filling on these type of natural stones is necessary to reach the desired surface effect. For this purpose; - Surface filling mastics Infrared (IR) Drying Unit 100% Drying by infrared system - Transparent filling resins - Surface filling tixes are used successfully together with production lines and automation systems produced by Kromaş. Chemical...

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Natural Stone Reinforcement and Surface Filling Systems-13

Reinforcement and Surface Filling Automation Systems Cooling Unit with Fans SYSTEM UNITS: 2- Infrared (IR) Belt Tunnel Drying Unit 3- Application and Filtration Conveyor with Vibration 6- Top-Bottom Cooling Unit with Fans 8- Mastic-Tix Dosing Mixer (For 2 Components) Chemical Application and Filtration Conveyor with Vibration

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Natural Stone Reinforcement and Surface Filling Systems-14

Reinforcement and Surface Filling Automation Systems Surface filling of strips/tiles: It is necessary to apply surface filling process to strips and tiles to correct the errors on the surface. For this purpose: - Surface filling mastics - Transparent filling resins - Surface filling tixes are necessary to be applied on the stone. The most important issue is to choose the correct chemical type and to choose the required automation system which is Water Repeller with Top-Bottom Air Jet Infrared (IR) Drying Unit 100% Drying by infrared system the most compatible to the stone type. Cooling Unit with...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.