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Blasting Technology

Blasting Technology
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Blasting Technology

Product catalog summary
Introduction
Rösler provides advanced solutions for surface finishing and preparation using vibratory finishing and shot blasting technologies. These solutions are customized to meet specific customer requirements, ensuring high-quality standards and innovative advancements.
Quality Certification
Rösler Oberflächentechnik GmbH is ISO 9001:2008 certified for its quality management system, covering the development, production, and sale of machines and consumables for vibratory and shot-blasting technologies.
Environmental and Quality Considerations
Rösler prioritizes environmental protection and product quality, notably through process water recycling, which conserves up to 95% of water and compounds while maintaining high process reproducibility and finishing quality.
Global Presence
Rösler operates test and demonstration centers globally, allowing customers to conduct trials under real production conditions, optimizing process solutions while saving time and money.
Shot Blasting Technology
Shot blasting involves propelling blast media onto surfaces at high speeds using turbines, compressed air, or electric pumps. This technology is applicable across various industries, including automotive, aerospace, and medical instruments.
Machine Types and Specifications
  • RMBD – Continuous Through Feed Tumble Belt Machines: Suitable for automatic shot blasting of small to mid-size bulk parts and large components.
  • RDGE – Wire Mesh Belt Machines: Ideal for continuous shot blasting of flat and complex parts, available with multiple turbines.
  • RRB – Roller Conveyor Machines: Designed for processing large components with high efficiency.
  • RHB – Overhead Rail Hanger Machines: Recommended for delicate, complex, and heavy components, available in various configurations.
Technical Specifications and Applications
Rösler offers a range of machines designed for different applications, such as cleaning, deburring, and coating of metal parts. These include single rail systems, roller conveyor machines, tumble belt batch machines, continuous loop belt conveyor machines, rotary table machines, and rotary indexing satellite table machines.
Service and Support
  • Test Centers: Global network of test centers for developing surface finishing solutions, equipped with the latest Rösler technology.
  • Installation and Training: Conducted by skilled service engineers to ensure proper machine setup and operator proficiency.
  • In-House Manufacturing: Rösler manufactures all equipment components in-house, ensuring quality and consistency.
  • Spare Parts Service: Comprehensive inventory of spare parts available in every branch for quick supply and reduced downtime.
  • Maintenance and Repair: Professional field service engineers provide reliable maintenance, repair, and equipment overhaul services.
Conclusion
Rösler's shot blasting technologies are designed to meet modern market requirements, offering customized solutions for specific surface treatment challenges.
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Catalog excerpts

Blasting Technology-1

Shot Blasting Technology

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Blasting Technology-2

When it comes to dealing with surface finishing and surface preparation problems, Rosier offers the total process solution! Our customers can choose between two processing technologies, Vibratory finishing or Shot blasting, which offer virtually unlimited possibilities. Through extensive processing trials, we always find the right finishing solution for our customer's needs.This includes not only the development of a specific finishing process, but also the selection of the right equipment and consumables. We deliver the total solution to satisfy your surface finishing requirements. Our success...

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Blasting Technology-3

CERTIFICATE The Certification Body of TÜV SÜD Management Service GmbH certifies that Rösler Oberflächentechnik GmbH Vorstadt 1, 96190 Untermerzbach, Germany Hausen 1, 96231 Bad Staffelstein, Germany has established and applies a Quality Management System for Untermerzbach: Development, production and sale of machines, installations and consumables for the vibratory and shot-blasting technology Bad Staffelstein: Development and production of consumables for the vibratory technology An audit was performed, Report No. 70010098 Proof has been furnished that the requirements according to ISO 9001:2008...

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Blasting Technology-4

Turbine components Cutlery and knife parts Shot blasting is a technology which directs blastmedia onto a parts surface at a speed of Automotive parts up to 170 m/sec. The media is accelerated either by turbines (airless), compressed air, or electric pumps (water jet cleaning). The blast results depend on the type of blast machine, processing parameters and selected blast media. Audio, video, photo components Electronic components Steel- and ship building

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Blasting Technology-5

Hydraulic- pneumatic components Hand tools Computer parts 4 Descaling, Rust Removal 4 Paint Stripping, Coating Removal 4 Core Removal, Sand Removal Implant and medical instruments 4 Shot Peening 4 Surface Cleaning Deburring 4 4 High-pressure Water Jet Blasting, Satin Finish Wet Blasting 4 Painting, Rust Protection Aerospace components 4 Surface Finishing 4 Roughening Gearbox components Bearing components Machine components Concrete, stone and ceramic industry 5

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Blasting Technology-6

Shot Blasting Our comprehensive product range offers modern shot blasting technologies which completely fulfill today’s market requirements. In addition, we are constantly working with our customers to develop individual solutions to specific surface treatment problems. RMBD – Continuous Through Feed Tumble Belt Machines With the development of this continuous through feed tumble belt system, Rösler has opened up the way to fully automatic and economical shot blasting of mass produced small to mid-size bulk parts, as well as the blast cleaning of large, delicate components. All in the same machine....

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Blasting Technology-7

Technical data: RDGE 800-2 (4,8) Type of turbines Number of turbines Power of turbines (kW) Max. parts weight (kg/running meter) Max. pass width (mm) Max. pass height (mm) Loading height (mm)1 Machine length (mm) Machine height (mm) 1 Measured from floor level

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Blasting Technology-8

RRB - Roller Conveyor Machines Rosier roller conveyor machines are specifically designed for blast cleaning very long and flat parts, such as large area metal sheets and I-beams. They are also ideal for shot blasting low profile weldments. The components pass through the machine (usually a entrance vestibule, a blasting chamber and a blow off/brush-off chamber) on a special forced drive roller conveyor system. The travel speed is variable. Rosler offers turnkey preservation lines for spraying a welding primer or a total surface coating on the blasted components. Regardless of the condition of...

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Blasting Technology-9

RHB - Overhead Rail Hanger Machines Overhead rail hanger shot-blast machines are recommended for processing delicate parts which cannot be processed in bulk, and for particularly complex, heavy, and/or large volume components. Rosler offers 3 different types of overhead rail hanger shot blast machines, namely linear single rail or Y-rail batch systems and continuous overhead rail systems. The linear single rail systems are available in the versions „L" (standard design), „HD" (high performance design) and „F" (foundry design). The continuous overhead rail systems are supplied in „HD" or „F" design,...

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Blasting Technology-10

SBM/SBI – Continuous Loop Belt Conveyor Through Feed Machines SBM/SBI blast machines are equipped with a Vshaped troughed belt. The transport cams on the belt have an auger effect and induce a gentle forward movement of the components through the blast area. This machine type is especially suitable for continuous shot blasting of high volumes of small bulk parts. SBM/SBI machines can be equipped with turbines or air injection or pressure blast systems. Technical Data: Max. part size (measured diagonally in mm) Integrated separation In reference to steel parts

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Blasting Technology-11

RMBC - Tumble Belt Batch Machines This machine type is ideal for batch processing of mass produced parts of all kinds of bulk parts. The RMBC offers a wide range of shot blasting applications: From small, delicate plastic components up to large, heavy forgings. Available with either rubber belt or steel slatted tumbling mill. 1 Higher payloads possible (option) 2 At loading .standard system RBV" 3 At gentle loading (max. 300 mm drop height) .vibratory conveyor' 4 Also steel plate available * L - Standard Version/ HD Heavy-Duty

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Blasting Technology-12

RDT - Rotary Table Machine Components are placed on the rotary table which passes them continuously through the blast area. This guarantees uniform blasting of the parts' surface. RDT systems are available with a single rotary table or a segmented indexing table. RDT machines can be equipped with turbines or air injection or pressure blast systems. Table diameters from 1,000 to 2,500 mm. Technical Data:

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Blasting Technology-13

RSA - Rotary Indexing Satellite Table Machines RSA 1400 With the rotary indexing satellite table machine, delicate parts can be processed on a continuous basis without touching each other. The spectrum of blasting applications for these machines ranges from delicate deburring to shot peening. RSA machines are also used for applications in which only certain areas of the parts need to be blasted. RSA machines can be equipped with turbines or pressure air systems.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.