Catalog excerpts

OPTIFLUX 1000 - 1

Technical Datasheet Electromagnetic flow sensor in sandwich design • Excellent price performance ratio • Quick and easy to install The documentation is only complete when used in combination with the relevant documentation forthe signal converter.

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OPTIFLUX 1000 - 3

1.1 Cost efficient and reliable flow sensor The flangeless OPTIFLUX 1000 electromagnetic flow sensor is compact and lightweight. The design is robust with the highly resistant, reinforced PFA liner and Hastelloy® electrodes. This offers an excellent chemical resistance. The device is a cost-efficient and reliable solution for a wide range of applications. For industries varying from water and wastewater, agriculture, utilities and from fire-fighting to machine building. 1 Sandwich design 2 PFA liner 3 Hastelloy® electrodes

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OPTIFLUX 1000 - 4

Sandwich (wafer) design Lightweight and compact for easy handling and space saving installation Affordable price Excellent chemical resistance Bi-directional measurements No pressure loss Insensitive to vibrations No internal moving parts, no maintenance Machine building Energy, HVAC Water & wastewater Agriculture Process industries Mixing, batching and dosing systems, filtration systems, pump control Water flow monitoring Water circulation and treatment systems Fire-fighting systems, foam mixing, control of sprinkler systems Heat transfer and cooling systems Water including raw water,...

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OPTIFLUX 1000 - 5

1.2 Options The OPTIFLUX 1000 flow sensor is available in a diameter range from DN10 up to DN150. The compact flangeless flow sensor meets all applicable process connections: EN 1092, DIN, ANSI and JIS. Signal converters The OPTIFLUX 1000 flow sensor is compatible with the IFC 050, IFC 100 and IFC 300 signal converter. The flangeless flowmeter is suitable for compact and remote (field) mounting.

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OPTIFLUX 1000 - 6

1.3 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U=v*k*B*D in which: v = mean flow velocity k = factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and...

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OPTIFLUX 1000 - 7

2.1 Technical data • The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office. • Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center). Measuring system Measuring principle Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow Design Features Sandwich (wafer) design PFA liner and...

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OPTIFLUX 1000 - 8

Operating conditions Temperature Process temperature Ambient temperature Protect electronics against self-heating at ambient temperatures above -55°C / +131°F Storage temperature Measurement range Pressure Ambient pressure Operating pressure Vacuum load Pressure loss Pressure ranges for secondary containment Pressure resistant up to 40 bar / 580 psi Burst pressure up to approx. 160 bar / 2320 psi Chemical properties Physical condition Electrically conductive liquids Electrical conductivity Standard: ≥ 5 μS/cm Demineralized water: ≥ 20 μS/cm Permissible gas content (volume) Permissible solid...

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OPTIFLUX 1000 - 9

Materials Sensor housing DN10...40: malleable iron ( GTW-S-38-12) DN50...150: sheet steel Measuring tube Austenitic stainless steel Protective coating On exterior of the meter: housing, signal converter (compact version) and/or connection box (field version) Polyurethane coating Only for remote versions Standard: die-cast aluminium Option: stainless steel Measuring electrodes Grounding rings Standard: for DN10...15 (integrated in flow sensor construction) Optional: for DN25...150 Stainless steel 316 (1.4571) (AISI 316 Ti) Grounding rings can be omitted with virtual reference option for the...

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OPTIFLUX 1000 - 10

Approvals and certifications CE This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic compatibility Harmonized standard: EN 61326-1 : 2006 Harmonized standard: EN 61010 : 2010 Pressure Equipment Directive Directive: 97/23/EC Category I, II, III or SEP Fluid group 1 Production module H In combination with IFC 300 C & F Class I, Div. 2, Groups A, B, C and D Class II, Div. 2, Groups F and G Class III, Div. 2 In combination with IFC 300 C & F Class I, Div. 2, Groups A, B, C and...

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OPTIFLUX 1000 - 11

2.2 Measuring accuracy Each flowmeter is standard wet calibrated under reference conditions by direct volume comparison. The performance of the flowmeter is defined and documented in an individual calibration certificate. Reference conditions • • • • • Medium: water Temperature: +10...30°C / +50...86°F Pressure: 1 bar / 14.5 psi Inlet section: ≥ 5 DN Electrical conductivity: ≥ 300 μS/cm Figure 2-1: Flow velocity vs. accuracy X [m/s]: flow velocity Y [%]: deviation from the actual measured value (mv) Accuracy Sensor diameter Converter Accuracy type 0.5% of mv above 0.5 m/s below 0.5 m/s,...

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OPTIFLUX 1000 - 12

2.3 Dimensions and weights Remote version;DN15...40 version; Compact version with IFC 300 b = 139 mm / 5.5" 1 c = 106 mm / 4.2" Total height = H + a Total height = H + a Compact version with (0°) IFC 100 (0 ) Compact version with (45°) IFC 100 (45 )

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OPTIFLUX 1000 - 13

Compact version with (10°) IFC 050 (10 ) 1 The value may vary depending on the used cable glands. • All data given in the following tables are based on standard versions of the flow sensor only. • Especially for smaller nominal sizes of the flow sensor, the signal converter can be bigger than the flow sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on signal converter dimensions see relevant documentation. ASME B16.5 Nominal size ASME

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