FOCUS-ON

FOCUS-ON

FOCUS-ON

Product catalog summary
Introduction to FOCUS-ON:
FOCUS-ON, a collaboration between SAMSON and KROHNE, aims to simplify processes across the automation pyramid, enhancing value in both existing (brownfield) and new (greenfield) industrial setups.
Case Study Overview:
This case study focuses on process optimization in a global steel company, specifically targeting the control of cooling water in steel mills. The study highlights the importance of precise cooling to ensure the quality of rolled steel products.
Current Challenges:
Currently, steel mills rely on manual valves for cooling water control, which are adjusted based on the operator's experience. This manual process can lead to inefficiencies and inconsistent product quality.
Proposed Solution:
The proposed upgrade involves replacing manual controls with 12 FOCUS-1 devices, which integrate control valves, flowmeters, temperature, and pressure sensors. This integration aims to automate and optimize the cooling process.
Benefits of FOCUS-1 Implementation:
  • Automation and modernization of plant operations.
  • Increased capacity and reduced operating expenses (OPEX).
  • Higher output and improved product quality.
  • Shorter return on investment (ROI).
  • Enhanced process control through set-point flow management.
  • Digital Twin functionality for redundancy and maintenance scheduling without productivity loss.
  • Multi-communication capabilities and valuable diagnostics for process optimization.
Conclusion:
The FOCUS-1 devices offer a streamlined approach to process control in steel mills, promising significant improvements in efficiency, product quality, and operational costs.
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Catalog excerpts

FOCUS-ON -1

FOCUS-1 Case Studies Enabling simplification across the automation pyramid to create value, in brownfield today and greenfield tomorrow Kerkeplaat 12, 3313 LC Dordrecht, The Netherlands www.focus-on-process.com l [email protected] Customer Case Studies : 2021.12.14 FOCUS-ON VoF | A SAMSON & KROHNE COMPANY Kerkeplaat 12, 3313 LC Dordrecht The Netherlands www.focus-on-process.com l [email protected] Customer Case Studies: 2021.12.12

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FOCUS-ON -2

CASE STUDY 3 - A Global Steel Company FOCUS-1 supports simplification, which in turn starts with accepting change APPLICATION Control of Cooling Water in Steel Mills PROCESS LOOP as of today The perfect granular structure of steel being produced is the most important factor for steel manufacturers. For this, an appropriate amount of cooling in steel rolling mills is of prime importance. The cooling is done using cooling water spraying at the front and rear end of the steel rolling mills. Currently, only manual valves are used for this process, which are adjusted manually according to the "feel"...

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FOCUS-ON -3

FOCUS-1 Journey starts early in the plant to drive maximum value.Integration of components - allows reduced engineering and specification effort - less flanges, shorter piping -> up to 33% savings vs. traditional solution - novel control philosophies reduce I/O & PLC/PID costs - a valve 'finally' controls flow -> better control quality and loop efficiency - customized alarms - digital models need for mechanical redundancies in cases - real-time view of device & process -> powerful information enables optimization FOCUS-ON VoF | A SAMSON & KROHNE COMPANY www.focus-on-process.com l [email protected]...

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FOCUS-ON -4

Kerkeplaat 12,VoF 3313 |LC Dordrecht,&The Netherlands FOCUS-ON A SAMSON KROHNE COMPANY K.v.K. 74863223 Kerkeplaat 12, 3313 LC Dordrecht The Netherlands www.focus-on-process.com l [email protected] Customer Case Studies : 2021.10.14 www.focus-on-process.com l [email protected] Customer Case Studies: 2021.12.12

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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