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gravelMAX Brochure

gravelMAX Brochure

gravelMAX Brochure

Product catalog summary
Overview: The document provides detailed information on KREBS gravelMAX™ Pumps, focusing on their design, applications, and benefits. These pumps are engineered for handling severe abrasive slurries and are used in various industries such as aggregates, dredging, coal, and more.
Key Features:
  • Adjustable Wear Ring: The patented externally adjustable suction-side wear ring allows for on-line adjustments, reducing slurry recirculation and maintaining hydraulic performance.
  • Hybrid Suction Sealing System: This system maintains constant flow and pressure, reducing power consumption and wear.
  • High Performance Centrifugal Dry Gland Seal: Ensures zero leakage during operation and increases the effective load span to improve bearing life.
  • Reverse Taper Roller Bearings: Designed to prevent over-greasing and ingress of slurry, enhancing the longevity of the bearings.
Applications: The pumps are suitable for applications requiring the passage of large particles, such as sand plants, cyclone feed, tailings, and heavy-duty abrasive slurries.
Benefits:
  • Reduced downtime and power consumption.
  • Longer wear life of parts and reduced cost per ton pumped.
  • Ability to adjust the pump while running, enhancing operational efficiency.
Technical Specifications:
  • Casing: Designed for minimum slurry turbulence and even wear.
  • Impeller: High slurry efficiency and hydraulic performance with machined surfaces for wear ring adjustment.
  • Wear Parts: Constructed of high chrome with a hardness of 680/720 Brinell.
  • Power Frame: Heavy-duty cast iron pedestal with external bearing assembly adjustment mechanism.
Performance and Productivity: The millMAX™ design improves wear life by 50% to 100% and reduces power consumption by 10% to 20% or more. The design can be applied to existing pumps through a wet end conversion kit.
Conclusion: KREBS gravelMAX™ Pumps offer significant advantages in terms of performance, durability, and cost-effectiveness, making them ideal for handling severe abrasive slurries in various industrial applications.
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Catalog excerpts

gravelMAX Brochure-1

KREBS gravelMAX™ Pumps • Less down time • Lower power consumption • Patented externally adjustable suction-side wear ring

 Open the catalog to page 1
gravelMAX Brochure-2

KREBS® gravelMAX™ Pumps millMAX™ Solves This Kind of Problem Markets & Applications Dredging Benefits The gravelMAX™ Pump has a unique patented design developed for severe abrasive slurries. The gravelMAX™ Pump features a patented on-line wear clearance adjustment, which minimizes the cost-per-ton pumped compared to conventional hard metal and rubber lined slurry pumps through: Aggregates (Sand Plants, Cyclone Feed, Tailings) Dredging Coal Froth (where air disbursement is a priority) Heavy-duty abrasive slurries Any application requiring the passage of large particles (hard hats not recommended!)...

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gravelMAX Brochure-3

millMAX™ PUMPS Krebs millMAX™ Pumps treat the cause of pump wear and loss of efficiency, whereas competitive pumps treat the symptoms through materials or predictive uneven wear rates. In most established millMAX™ installations, wear life of parts has been even and in the majority, overall wear life has generally improved by 50% to 100%. This increase in wear life is achieved together with a reduction in power, generally in the 10% to 20% or greater range. The reduction in power can then be taken as a cost savings, or through additional pumping capacity with the same installed motor. With the...

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gravelMAX Brochure-4

gravelMAX™ Technical WATER FLUSH SEAL Gland Water Required Slurry pumps are Krebs gravelMAX™ design and include the following: CASING - designed for minimum slurry turbulence and even wear. Includes integral wear ring, carrier, and adjustment screws for on-line adjustment and elimination of suction side recirculation. WEAR RING - adjustable wear ring assembly to permit closing of suction side impeller clearance during operation. This reduces slurry recirculation and lowers pressure at the suction area, thereby maintaining flow and reducing wear. IMPELLER - designed for high slurry efficiency...

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gravelMAX Brochure-5

High Radial Vanes • Clears large solids. • Prevents solids from being crushed. • Reduces casing slurry pressure at the eye of the impeller. • Reduced power consumption. External Wear Adjustment Screw • Four screws for on-line wear clearance adjustment. • Adjusted while the pump is operating. • Adjusted six to eight times during the life of the pump. Adjustable Wear Ring • Allows a higher percentage of solids pumped & maintained throughout the life of pump. • Adjusted during operation. • Reduces suction side recirculation. • Maintains hydraulic performance. Larger Opening • Allows greater maximum...

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gravelMAX Brochure-6

gravelMAX™ ENGINEERING DIMENSIONS Standard gravelMAX™ Discharge Positions Top 45 degree Top horizontal Bottom 45 degree Bottom horizontal *NOTE: CONSULT FACTORY FOR OTHER DISCHARGE POSITIONS. Heart of the Design The patented on-line suction side wear clearance adjustment permits the initial clearances to be maintained throughout the life of the pump. This extends the life of the impeller and suction wear faces to near, or equal that of, the casing for a one time maintenance rebuild. Tight clearances at the wear ring prevents suction-side recirculation. Hybrid Suction Sealing System Wide clearances...

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gravelMAX Brochure-7

- BARE SHAFT PUMP MINIMUM REQUIRED Copyright KREBS gravelMAX™ September, 2006 gravelMAX™ Pumps and gMAX® Sand Stacking Cyclones

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gravelMAX Brochure-8

Metal Slurry Pumps The primary applications for the Krebs Metal Slurry Pumps are mill discharge, crusher slurry, sand and aggregate or any coarse solids or other severe, abrasive slurries especially in the copper, gold, iron ore, lead-zinc, coal, or phosphate plants. The most dramatic savings will be in these applications, though savings will also be realized on fine solids, like find sand recovery or kaolin. The key advantage of the Krebs Metal Slurry Pumps is the 10% to 30% lower power, long even wear life and less pump downtime, which results in lower cost-perton pumped, along with better...

 Open the catalog to page 8

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