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XE Schaumex and Schaumtandex Lines

XE Schaumex and Schaumtandex Lines
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XE Schaumex and Schaumtandex Lines

Product catalog summary
Introduction
KraussMaffei is a prominent player in the plastics and rubber processing industries, specializing in injection molding, reaction process machinery, and extrusion technology. The company caters to sectors such as automotive, construction, and consumer goods, offering modular and application-specific solutions.
Extrusion Technology
The Schaumex® and Schaumtandex XE lines are engineered for efficient foam extrusion, processing materials like PS, PE, and PP without needing to change screw and barrel configurations. These lines support eco-friendly blowing agents and recycling of start-up material and scrap.
Schaumtandex ZE/KE Lines
This combination features a twin-screw extruder for compounding and a single-screw extruder for cooling, achieving high throughput rates up to 2,000 kg/h. Benefits include excellent mixing efficiency, scalability, and high process flexibility.
Schaumtandex KE/KE Lines
These lines offer a cost-effective solution for medium throughput rates between 250 and 900 kg/h, utilizing a single-screw extruder for both compounding and cooling.
Schaumex® Lines
Schaumex® lines provide a compact design and high productivity for throughput rates up to 320 kg/h, suitable for applications like packaging and construction materials.
Active Melt Seal and Cooling
The patented active melt seal ensures reliable sealing in sensitive foaming processes. Efficient cooling is achieved through pressurized water and "wet" liners, ensuring high melt quality.
Modular Design and Screw Elements
The modular design of screw elements and barrel units allows customization to meet specific process requirements, enhancing flexibility and efficiency.
Applications
Schaumex® and Schaumtandex lines produce high-quality films and sheets for various applications, including packaging, automotive, and construction. The ISO-TUBE line is effective for producing foam insulation tubes and edge protection sections.
Ancillary Equipment
Complementary equipment includes blown film dies and film calibration units, enhancing production flexibility and precision.
Innovations in Pellet Production
The Schaumex® BEADS lines are introduced for producing high-quality expanded pellets (EPP) used in packaging and automotive applications. The process involves cutting the extrudate at the die plate, allowing pellets to expand and cool in water.
Automation and Control
KraussMaffei Berstorff employs process data management systems based on Windows®, offering features like line visualization, data logging, and recipe management. The systems are designed for flexibility and ease of use, with options for remote assistance and integration with other systems.
Service and Support
The company provides comprehensive service offerings, including system configuration, installation, training, and maintenance. A global service network ensures quick response times and availability of spare parts. Customer trials and prototyping are supported in test labs in Germany and the USA.
Conclusion
KraussMaffei Berstorff emphasizes its commitment to innovation and quality in foam extrusion technology, offering solutions that meet diverse production demands while ensuring environmental compatibility and operational reliability.
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Catalog excerpts

XE Schaumex and Schaumtandex Lines-1

SHEETS, TUBES, PROFILES, BOARDS, BEADS XE Schaumex® and Schaumtandex Lines

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XE Schaumex and Schaumtandex Lines-2

IN PARTNERSHIP WITH INDUSTRY KraussMaffei is a premium partner for the plastics and rubber processing industries White goods Medical/pharmaceutical Electrical/electronics Whatever you aim to achieve in plastics or rubber processing, KraussMaffei is your partner. We are the only company with intensive expertise across the three main engineering fields. And we have a strong track record in integrating this expertise to develop new processes and systems. Our Injection Moulding Technology Division supplies machines and systems for standard and special applications, very large machines and fully automated...

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XE Schaumex and Schaumtandex Lines-3

Secure your competitive edge in foaming - with Schaumex® and Schaumtandex XE Lines For decades, we have designed and built innovative and yet proven technological foaming systems - from foam extruders to complete foaming lines. Thanks to their sophisticated design, our Schaumex® and Schaumtandex XE lines are perfectly suited to meet the most varied demands in physical foaming. These lines give a unique edge to your production: PS, PE and PP can be processed without any changes of the screw and barrel configuration, environmentally compatible blowing agents can be used and start-up material, edge...

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XE Schaumex and Schaumtandex Lines-4

PRODUCT INFORMATION IN DETAIL Schaumtandex ZE/KE Lines for high quality requirements and extreme troughput rates Stepping up efficiency in foam extrusion The Schaumtandex ZE/KE combination (comprising a twin-screw extruder for compounding and a single-screw extruder for cooling) is our response to exacting requirements on the mixing efficiency in high-throughput foaming processes. This trend-setting configu- ration incorporates our comprehensive expertise in single- and twin-screw extruder design and physical foaming processes. It combines the outstanding mixing efficiency of a twin-screw extruder...

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XE Schaumex and Schaumtandex Lines-5

Schaumtandex ZE/KE benefits ■ excellent size-output ratio with high output rates ■ proven mixing efficiency of the ZE-UT series ■ scalability with a view to future requirements, thanks to modular design of the twin-screw extruder's barrel and screw elements ■ use of standard elements from the proven ZE-UT series ■ high process flexibility through variable screw speed and filling degree ■ excellent cooling characteristics of single-screw extruder through the use of barrels with "wet" liners and pressurised water for temperature control Schaumtandex ZE/KE lines suitable for a wide range of raw...

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XE Schaumex and Schaumtandex Lines-6

50 K E1 50 /K E2 50 E1 /K K E1 20 0/ K E9 K Th r ou gh p E1 ut 20 (k g/ h) Schaumtandex KE/KE throughput rates 1,000 100 10 Schaumtandex KE120/KE150 PRODUCT INFORMATION IN DETAIL Schaumtandex KE/KE lines – the cost-effective solution for output rates of up to 900 kg/h Proven technology for medium proven technology along with an exceptionally throughput rates sturdy machine design. Schaumtandex KE/KE lines Our Schaumtandex KE/KE combination (compris- are a cost-effective solution for throughput rates ing a single-screw extruder for compounding and a of between 250 and 900 kg/h. second single-screw...

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XE Schaumex and Schaumtandex Lines-7

Schaumex® 90 ISO-TUBE PRODUCT INFORMATION IN DETAIL Schaumex® lines – maximum productivity combined with minimum space requirements System variants Schaumex ® throughput rates ha um ex ® 15 0 Sc ex ® 12 Sc ha um ex ® 90 um ha Sc Sc ha um ut Th ro ug hp of the blowing agent and melt cooling – all in a single extruder with thoughput rates of up to ex ® 60 (k g/ process: compounding, injection and incorporation 0 h) The Schaumex ® line concept for the entire foaming 320 kg/h. 1,000 100 10 Schaumex® lines: compact and sturdy machine design Product information in detail Page 7

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XE Schaumex and Schaumtandex Lines-8

STANDARD FEATURES Active melt seal, excellent cooling characteristics and constant solids feeding - Active melt seal Schaumtandex extruders equipped with the patented active melt seal (ASD) set new standards of reliability for sealing the processing section at the gear box end. Sensitive foaming processes using liquid or gaseous blowing agents, some- times in high concentrations, plus high system pressure, call for constant operating conditions, which we support with our active melt seal. The active melt seal essentially consists of an addi- tional barrel element with oil temperature control...

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XE Schaumex and Schaumtandex Lines-9

STANDARD FEATURES Modular design, special screw elements and optimum processing sections - Modular design In the design of the screw elements and barrel units of our ZE extruders we have applied a strictly modular concept. This supports an almost unlimited range of variants and options to choose from for a screw-barrel configuration that precisely matches your process requirements. Our range of screw elements comprises: ■ Conveying elements in various lengths and pitches, multi-flighted, closely intermeshing with self-sealing profile, or with flight edge profile and increased free screw volume...

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XE Schaumex and Schaumtandex Lines-10

PRODUCT INFORMATION IN DETAIL Top quality film and sheets for any application - produced on Schaumex® and Schaumtandex ISO-PAC and ISO-TUBE lines Whether expanded polystyrene, light polyethylene foam, heavy polyethylene or polypropylene foam - Schaumex® and Schaumtandex ISO-PAC lines produce the right sheet for any application: ■ packaging material, especially for food and electrical appliances ■ building material, especially for impact sound insulation ■ technical articles such as seals, edge protection strips, and cover seals ■ roof linings, seals, armrests, and impact protection for the automotive...

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XE Schaumex and Schaumtandex Lines-11

Foam insulation tubes made of PP, PE, and PE/EVA have firmly established themselves in the area of heating, sanitary, and air conditioning installations. Foamed edge protection sections are widely used in the furniture industry. Foamed fun articles for swimming pools are made in a wide range of types and shapes. All these products, and many more, can be produced in consistently high quality using our ISO-TUBE Schaumex® and Schaumtandex lines. The four-die tube head specially designed for the ISO-TUBE line provides for reduced line speed at constant output rate. There is no need to inter- rupt...

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All KraussMaffei catalogs and technical brochures

  1. AHEAD 2014

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.